Question about 2004 kawasaki ZZR 600

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2nd gear problems

Jumps out of 2nd when I upshift. Stays in second when I down shift.

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  • phred3512 Jan 11, 2009

    Thanks. I appreciate the answer. It might be best to just look for another motor.



  • phred3512 Jan 15, 2009

    Does anyone know what other engines will fit this bike if any?

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  • Master
  • 948 Answers

Your teeth are worn on second gear. You'll have to disassemble the transmission to fix it. Sorry for the bad news. If you have a shop manual, Clymers or Haynes manual the procedure is quite detailed. Not something I would do myself unless you have a lot of experience.

Posted on Jan 11, 2009

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Posted on Jan 02, 2017

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1 Answer

2001 Chevy S10 4x4 4L60E transmission works perfectly until 50MPH then I lose 3rd and 4th gear, 1st, 2nd and reverse are normal. Never happenend before, been parked since. Fluid is clean. Any ideas?


Are there any DTC's - diagnostic trouble codes ?in the PCM / BCM ? You have third an fourth below 50 mph but above 50 it down shifts to 2nd gear ,is this what your saying or you don't have 3rd or 4th gears at all ? Which engine did yours come with ? 2.2 L or 4.3 L You trans can set several DTC'S an not all will turn on the check engine light .
DTC B2722 (4.3 L) DTC P0218 (2.2 L) DTC P0218 (4.3 L) DTC P0502 (2.2 L) DTC P0502 (4.3 L) DTC P0503 (2.2 L) DTC P0503 (4.3 L) DTC P0705 (2.2 L) DTC P0706 (4.3 L) DTC P0711 (2.2 L) DTC P0711 (4.3 L) DTC P0712 (2.2 L) DTC P0712 (4.3 L) DTC P0713 (2.2 L) DTC P0713 (4.3 L) DTC P0719 (2.2 L) DTC P0719 (4.3 L) DTC P0724 (2.2 L) DTC P0724 (4.3 L) DTC P0740 (2.2 L) DTC P0740 (4.3 L) DTC P0741 (4.3 L) DTC P0742 (2.2 L) DTC P0742 (4.3 L) DTC P0748 (2.2 L) DTC P0748 (4.3 L) DTC P0751 (2.2 L) DTC P0751 (4.3 L) DTC P0752 (4.3 L) DTC P0753 (2.2 L) DTC P0753 (4.3 L) DTC P0756 (2.2 L) DTC P0756 (4.3 L) DTC P0757 (4.3 L) DTC P0758 (2.2 L) DTC P0758 (4.3 L) DTC P0785 (2.2 L) DTC P0785 (4.3 L) DTC P1810 (2.2 L) DTC P1810 (4.3 L) DTC P1860 (2.2 L) DTC P1860 (4.3 L) DTC P1870 (2.2 L) DTC P1870 (4.3 L) DTC P1875 (4.3 L) .
Shift Pattern This category contains the following topics:
?€¢
One forward gear only


?€¢
Two forward gears only


?€¢
Gear missing or slipping


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No upshift or slipping upshift


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No downshifts


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Non-First gear start


?€¢
Refer to First Gear Range Only - No Upshift .


?€¢
Refer to Third Gear Only .


?€¢
Refer to Second/Third Gear Only or First/Fourth Gears Only .


?€¢
Refer to Slips in First Gear .


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Refer to Slipping or Harsh 1-2 Shift .


?€¢
Refer to No 2-3 Shift or 2-3 Shift Slips, Rough or Hunting .


?€¢
Refer to No 3-4 Shift, Slips or Rough 3-4 Shift .


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Refer to No Part Throttle or Delayed Downshifts .


?€¢
Refer to Second Gear Start .

Feb 18, 2016 | Cars & Trucks

1 Answer

1993 Isuzu NPR won't shift... starts in 2nd gear and stays there... can manually down shift to first gear and it shifts back to 2nd normally.. is in limp mode I suppose... but how do I fix it?


I have tried a lot of different things I no its electrical and I had this problem before the mechanic is trying to say the transmission but it don't slep our have and problems but staying in second and jumps in to nutral some times

Sep 12, 2013 | Isuzu Pickup Cars & Trucks

1 Answer

While upshifting into 1st gear pulling in the clutch, shifter wouldn't go into 2nd


Sounds like you have a shifting fork problem...any other gears hard to engage...i believe the 2nd gear fork also is used on the 6th gear

Jul 16, 2011 | 2005 Yamaha FZ6 Fazer

2 Answers

My 1994 Voyager does not want to upshift. It stays in 2nd gear. I used to be able to let it warm up, turn it off, restart it and it would shift. It is now stuck and will not go into 3rd gear. It seems this...


The solenoid for upshifting to higher gears is likeley to be bad. The VSS or speed sensor can be tested by driving the vehicle and observing the speedometer representing accurate speed.

This sensor is used for shift points as well.

I think the transmission needs to be flushed and filled for about $100 or so at shop that does this service.

If that does not solve the problem, a rebuild or replacement transmission will be necessary to fix the problem, if you plan on keeping the car.

Warming it up to get it to shift gives me hope that maybe changing the fluid will help, but can't guarantee it will solve the problem completely.

Transmission must be torn down and rebuilt, in my experience.

Nov 12, 2010 | 1994 Plymouth Grand Voyager

1 Answer

Transmission flares


NO: 43-37
DATE: 2-25-2003
MODEL: MY 2001-2002 S60, V70, V70 XC
SUBJECT: Shift Quality Issues due to B4 Servo Cover Failure, 2-3 upshift harshness or flare
CHASSIS: These chassis breaks are approximate:
S60: 062000-152000
V70: 116000-230000
V70 XC: 036000-067100
TRANSMISSION SERIAL NUMBER: The first 3 digits of the serial number on the affected transmissions will be between 01C (March 2001) and 01L (December 2001).
DESCRIPTION:
In the AW 55-50, brake number four (B4), is only applied in 3rd gear. The B4 is applied by a piston, which is covered by an aluminum cap. This cap has a steel washer crimped to its inside surface, and a rubber cushion that sits between the cover and the washer.
If this washer breaks free from the crimps it will become concaved because of the B4 piston return spring pressure.
This loose washer can cause: - " 2-3 upshift flare / slip - " Harsh 2-3 upshifts - " 3-4 upshift flare / slip - " Harsh 4-3 downshifts
Replacing the broken B4 cover with a new one (PN 30651771) will remedy these symptoms.

Feb 04, 2010 | 2002 Volvo S60

2 Answers

My 88 chevy with 700r4 wont upshift from 3rd to 4th


you have a valve body problem, some of the speed sonsor controls are malfunctioning... need to get into the valve body... check fluid condition for dirty and burned condition...

Aug 09, 2009 | 1992 Chevrolet C1500

1 Answer

Honda V1100 Jumps out of gear on full throttle acceleration


More likely it is a slightly bent shift fork not fully engaging into second. The clutch and bearings are not suspect. Remove your foot from the shift lever then go full throttle in 2nd. Those new riding boots may be doing the magic unconsciously. Adjust the shift lever height if that is the problem.

Apr 30, 2009 | 1994 Honda VT 1100 C Shadow

1 Answer

Honda auto gearbox problem


worn shift fork. shifts linkage could be binding.

Mar 29, 2009 | 2000 Honda Accord

1 Answer

Jumps into manual 2nd gear


When was last fluid & filter change?

Nov 22, 2008 | 2000 Dodge Stratus

1 Answer

1996 Corolla Auto Transmission problem


Hi. 2005 Corolla CE. It's normal. They tend to do this when upshifting form 1st to 2nd gear. No timing chain readjustment needed.

96 Corolla. Overdrive not working properly, if not engaging after 45mph constantly. If driving on the city, is normal, but not after 45mph, when the car is trying to engage overdrive in order to save gas and preserve the trans gears. If not able to get help at the dealership, find another one and explain them the situation.

Aug 01, 2008 | 2005 Toyota Corolla

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