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Teed to know how to remove starter motor from kawasaki gpz 305

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Posted on Jan 02, 2017

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TLRogue
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SOURCE: starter motor

Check the battery is fully charged for a start. Secondly i would test the starter solenoid usually found under the seat, it is identified as a square box with 2 large leads and 2 smaller wires. one of the large leads go down to starter, the other goes up to battery. very carefully cross these out, ensuring the bike is in NEUTRAL before hand. The engine should turn. If all this still fails, replace starter.

Posted on Jan 22, 2009

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1 Answer

Kawasaki gpz 750 won't start and only makes a


hey bud, i know this might be a bit late but sounds like the starter chain tensioner has failed and the gears have vbeen stripped. dont try to start thebike. take the clutch casing off, and that chain and sprocket assembly infront of u is the offending part. google a guy called andy bennett for a manual chain tensioner. replace thes parts with zzr1100 parts as they are stronger. once youve researched and done all that. take the sump off and give it a bloody good clean. then re-assemble and away u go. u can do all this without taking the engine out the chassis. exhaust off, oil cooler off, radiator off. hope this helps. feel free to cantact me. kiltednutter (facebook)

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Starter stuck on kawasaki GPZ500


Remove the starter and test it out of the bike. The solinoid could be weak and not strong enough to pull the bendix back off of the flywheel. It could be adjusted too close to the flywheel and causing it to bind. In either case you are going to have to remove the starter, to find out why it sticks, and/or to replace it. First though, put it in 1st gear and rock it back and forth while listening for the bendix to release. The bendix spring could be broken/weak. Let me know if you have additional information or I can be of further assistance. Good luck, and please let me know how it goes!

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1 Answer

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First may I say I don't know for sure your bike model that well (In- line 4 cylinder or water cooled twin?) BUT I am very experienced with motorcycles ( I am a qualified motorcycle mechanic & have owned GPZ 550, Z650, ZIR-II ).
For starters Kwasaki have used two different methods of delivering drive from the starter motor to the engine. Gear driven & chain driven. The chain driven type ( like GPZ 900 R ) were equiped with a tensioner. If yours has a tensioner be sure to change it with a new one also.

Both of the styles of drives ( chain & gear ) incorporate what is called a starter clutch mechanism.

This is what allows drive from the starter motor to be applied only when the starter motor is activated & free wheel when the engine runs. It is a one way clutch mechanism.

I am explaining this because a verry common fault on all electric start bikes is the starter clutch. ( except Moto-Guzzi, BMW, Harley which use a car style starter with a sliding pinion ).

When the starter clutch is faulty it displays a very distinct symptom.

When the starter motor is activated, you will hear a "whizz" followed by a crunching noise rather reminicent of a chain jumping teeth on a sprocket.

If this is the case with your bike & is what is what led you to change the chain, plus is what your continueing problem is, I would suggest you check the starter clutch.

The starter clutch comprises of a drive gear(the one that the chian, or startor motor output shaft drives), 3 rollers, three springs with guide pins, & the housing plate for the rollers & springs with guides.

To effectivly repair a starter clutch it is necessary to replace the gear, the 3 rollers, the 3 springs, sometimes the housing plate if it is also worn (from the rollers moveing)

I am hopefull this may shed some light as to the cause of your problem.

If not please post a comment & I'll try to help you further.

Regards Andrew porrelli

Jan 13, 2010 | 1993 kawasaki GPZ 500 S - GPX 500 R

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1883 Kawasaki gpz with macooni carbs wont


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I have just lowered the back on my gpz 305 dont know how to lower the front im only 5ft


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Aug 13, 2009 | 1994 kawasaki GPZ 500 S - GPX 500 R

1 Answer

How do you lower front forks on a gpz 305 kawasaki please


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Aug 12, 2009 | 1994 kawasaki GPZ 500 S - GPX 500 R

1 Answer

Starter motor


Check the battery is fully charged for a start. Secondly i would test the starter solenoid usually found under the seat, it is identified as a square box with 2 large leads and 2 smaller wires. one of the large leads go down to starter, the other goes up to battery. very carefully cross these out, ensuring the bike is in NEUTRAL before hand. The engine should turn. If all this still fails, replace starter.

Jan 22, 2009 | 1993 kawasaki GPZ 500 S - GPX 500 R

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