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Diagram of gear lever assembly inside the engine

Kawasaki 250 2000 gear lever assembly

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There should be know need for a diagram the gears should have markings on them so all you need to do is lines them up and ur good to go.

Posted on Jan 14, 2013

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Posted on Jan 02, 2017

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2003 Kawasaki Vulcan Nomad 1500 clutch lever is sticking


Hi, Daniel for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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1995 KLE500 Kawasaki: neutral blue light doesn't show and when clutch is released to engage in gear, engine cuts off


Hi, Ishmael the ignition circuit cut-off system comprising of the side stand switch, clutch switch and neutral switch has the following functions:
a. It prevents starting when the transmission is in gear and the side stand is up, but the clutch lever is not pulled.
b. It prevents starting when the transmission is in gear and the clutch lever is pulled, but the side stand is still down.
c. It cuts the running engine when the transmission is in gear and the side stand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following tests.
With the engine turned off:
1. Move the side stand down.
2. Make sure that the engine stop switch is set to "RUN"
3. Turn the key to "ON".
4. Shift the transmission into the neutral position.
5. Push the start switch if the engine does not start the neutral switch may be faulty.
With the engine still running:
6. Move the side stand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the side stand down if the engine does not stall you may have a faulty side stand switch.
After the engine has stalled:
10. Move the side stand up.
11. Keep the clutch lever pulled.
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This check is most reliable if performed with a warmed-up engine.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Hi, H650, working fine, then erratically just stop, seems electrical problem, side stand switch were suspicious, took it off and bridged the wires, the same problem, Thx


Hi, Tamas the ignition circuit cut-off system comprising of the side stand switch, clutch switch and neutral switch has the following functions:
a. It prevents starting when the transmission is in gear and the side stand is up, but the clutch lever is not pulled.
b. It prevents starting when the transmission is in gear and the clutch lever is pulled, but the side stand is still down.
c. It cuts the running engine when the transmission is in gear and the side stand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following tests.
With the engine turned off:
1. Move the side stand down.
2. Make sure that the engine stop switch is set to "RUN"
3. Turn the key to "ON".
4. Shift the transmission into the neutral position.
5. Push the start switch if the engine does not start the neutral switch may be faulty.
With the engine still running:
6. Move the side stand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the side stand down if the engine does not stall you may have a faulty side stand switch.
After the engine has stalled:
10. Move the side stand up.
11. Keep the clutch lever pulled.
12. Push the start switch if the engine does not start you may have a faulty clutch switch.
This check is most reliable if performed with a warmed-up engine.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Replace transmission


Manual transmission parts:
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Replacing Kawasaki kx 80 kick start return spring


Hi, easy job, if your bike is waer cooled, you dont say how old it is the old bikes were air cooled, undo all the water pipes attached to the r/h case all the water will escape, you can leave the oil inside the gearbox, if you lay the bike on its left hand side, lift the engine and block it up to make sure gear lever is not resting on the ground, as this will disengage when you remove the clutch cover on the r/hand side, undo all the fixing screws from the cover remove kickstart lever, tap the cover gently to loosen the cover and remove when loose, if the case will not come off check further for screws, sometimes hide inside water pumps etc, once you are ready to remove the cover, keep the kickstart shaft pushed inermost so that it stays located within the engine, once ready fully observe the location of spring mountins within the engine and replace the spring

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1 Answer

My bike starts with kick stand down-safety feature malfunctioning / i unplug the kickstand switch connected the end of the plug with a wire so that i have closed circuit and the problem still exists even...


Hi, Nunjazx12 the ignition circuit cut-off system comprising of the side stand switch, clutch switch and neutral switch has the following functions:
a. It prevents starting when the transmission is in gear and the side stand is up, but the clutch lever is not pulled.
b. It prevents starting when the transmission is in gear and the clutch lever is pulled, but the side stand is still down.
c. It cuts the running engine when the transmission is in gear and the side stand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following tests.
With the engine turned off:
1. Move the side stand down.
2. Make sure that the engine stop switch is set to "RUN"
3. Turn the key to "ON".
4. Shift the transmission into the neutral position.
5. Push the start switch if the engine does not start the neutral switch may be faulty.
With the engine still running:
6. Move the side stand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the side stand down if the engine does not stall you may have a faulty side stand switch.
After the engine has stalled:
10. Move the side stand up.
11. Keep the clutch lever pulled.
12. Push the start switch if the engine does not start you may have a faulty clutch switch.
This check is most reliable if performed with a warmed-up engine.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Kawasaki en 500 c1Im having problems changing up and down gears


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