Question about 2001 Harley Davidson FXST Softail Standard

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When put fisrt gear and start to go it jumps in to second gear .

I have LT500 ATV 1999 suzuki. when it goes in to second gear makes big bang. I think it is a clutch adjustment and I need to know how to adjust it.

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Your gearbox needs some attention from a machanic by the sound of it

Posted on Jan 06, 2009

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Aug 20, 2009 | 2003 Suzuki GSX 1300 RZ Hayabusa

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Jumps into second gear.

dont think its the clutch sounds like a bent shift fork, in first gear starting off the transmission has torque or pressure applied to the first gear set when you let the throttle off (no torque or pressure on tranny) it shifts by its self this is a sign of a bent shift fork hope this helps leave us a rate please

Jan 03, 2009 | 2001 Harley Davidson FXST Softail Standard

1 Answer

LT 500 ATV clutch adjustment

I havn't come across your Machine before but hopefully a little Q 'n' A will solve/FiXya problem.
O.K. 1st is the clutch cable operated? if so can the cable should be adjustable from the handle bars?(Then take up the slack to leave a slight gap when lever is pulled) Do this by loosening the locking screw on the end of the cable and turning the adjuster anti clockwise so tension is put on the cable Not the lever.
If the cable isn't adjustable from lever go down to the engine and do the same as above on the cable there.
2nd Is the clutch fluid operated (Master Cylinder on clutch lever) If so look for clutch pushrod and adjust it by loosening again the locking nut and winding it out to create less gap between pushrod and clutch arm. You may need to bleed the system if after adjusting still the same.(Come back to me on that if needed)
3rd If when carried out the clutch starts slipping i.e. in top gear Engine Rev's and doesn't move forward well? then release the tension on either cable/pushrod until happy medium.
Good Luck!
Paul 'W'

Jan 02, 2009 | 2000 Suzuki GS 500 E

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