Question about 2002 kawasaki ZR-7
Where i can find the fuel pump relay on my bike?what i have to remove to find it?thx
The ZR-7 has carburetors and is not fuel injected. So it doesn't have fuel pump so no fuel pump relay.
Here is the service manual (unfortunately in German) that may help you
Posted on Oct 28, 2012
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Posted on Jan 02, 2017
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The fuel pump shut-off switch is
located in the passenger's foot well,
by the kick panel.
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FUEL PUMP RELAY INSPECTION
1. REMOVE RELAY BOX COVER
2. REMOVE FUEL PUMP RELAY (Marked: F/PUMP)
3. INSPECT FUEL PUMP RELAY CONTINUITY
(a) Using an ohmmeter, check that there is a continuity between terminal 1 and 2. If there is "NO" continuity, replace the relay.
(b) Check that there is no continuity between terminals 3 and 5. If there "IS" continuity, replace the relay.
4. INSPECT FUEL PUMP RELAY OPERATION
(a) Apply the battery positive voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is a continuity between terminals 3 and 5.
If there is "NO" continuity, replace the relay.
5. REINSTALL FUEL PUMP RELAY
6. REINSTALL RELAY BOX COVER
FUEL PUMP RESISTOR
1. REMOVE FUEL PUMP RESISTOR
2. INSPECT FUEL PUMP RESISTOR
Using an ohmmeter, measure the resistance between the terminals.
Resistance: 0.70 - 0.76 W at 20°C (68°F). If the resistance is not as specified, replace the resistor.
3. REINSTALL FUEL PUMP RESISTOR
If all the above components prove satisfactory, then proceed with fuel pump removal.
Access to the fuel pump & sender unit is via a service hole. The service hole is located under the No.1 Rear Seat (through the floor), so you will need to lift the rear seat & carpet, then remove the service cover.
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MPI CONTROL RELAY AND FUEL PUMP
RELAY CONTINUITY CHECK
UNDO THE RELAY CONNECTOR
1) Without Battery Voltage: check continuity between connector terminals 2 & 4
2) With Battery Voltage: connect 12v battery power to connector terminals 2 (-) & 4 (+) . Then, check continuity between connector terminals 1 & 3. Refer to diagram below:
If the relay connector does not measure the correct continuity, then replace the relay.
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