Question about 2011 KTM 530 EXC

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How to change headlight bulb on my ktm 530

2009 ktm 530 exc instructions on replacing old bulb with new headlight bulb oem

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

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  • 7 Answers

SOURCE: how to fill the front suspension on a ktm exc 2001

If you get the sevice manual or contact a dealer to get the correct oil amount for your bike, they need to know the model and year, you have to have the forks off the bike. take the fork caps off, take the springs out compress the upper fork tube all the way and add the specified oil. if they also give you the measured amount from the top that's the best way to get both fork oil levels exact. there is a special tool that you set the oil level in millimeters and it sucks out the oil to the right level, but before you do that step after adding the oil always pull and push on the cartage rod several times to remove air from the cartage tube. you will hear the air coming out and you will feel the changes in the cartage rod as the cartage tube fills up with oil and the air is removed.
something i'm confussed on though is if you replaced a seal you would have had to brake down the fork to replace it. you would have poored the oil into a container, cleaned all the internal parts,and used a fork seal driver to install the new seal. part of your question asks where do i put the oil in? thats in the open end of the fork after you have taken off the fork cap. It sounds to me like you only replaced the dust seal on one fork. that is not going to fix your leaking fork. you need to replace the oil seal thats pressed inside of the top fork tube.

Posted on Dec 26, 2008

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SOURCE: 1995 KTM 250-EXC Buring Oil

you possibly have a bad seal on your crank. Its called a labyrinth seal and it will be on your clutch side because it is drawing in crankcase oil. the other side would make it run lean by drawing in air by the stator. if it is eating crankcase oil and not leaking it, it is most likely your problem. you can do a leakdown test on it to confirm the problem. put the piston at bottom dead center and compress the cylinder to about 10 pounds of air using a leakdown tester or a compression tester hose that can be used to hook up to an air compressor somehow and hold the pressure, but do not go above that because you could damage those seals with too much pressure. Check to see if the cylinder will hold the pressure for a good amount of time on its own. Check for air coming out of the crank vent hose or the oil fill hole. Also dont overlook the simple things like your premix ratio. try 42:1 or 50:1 ratios of gas to premix oil.

Posted on Jul 29, 2009

  • 1129 Answers

SOURCE: oil change

I use just under a quart however there is on most bikes a number near the filler plug on the case it will have the letters cc next to it this is cubic centimeters of liquid go to the metric to standard conversion chart on the web to find the metric to standard conversion to be absolutely sure of the exact amount for your bike.

Posted on Sep 12, 2009

ollie reece
  • 1167 Answers

SOURCE: KTM EXC 250F - Battery now holding its charge

is the battery charging by engine

Posted on Oct 08, 2009

  • 108 Answers

SOURCE: ktm output shaft oil seal

if you are lucky there is a clip behind the front sprocket remove both then pop the seal out drain gear box oil first though. if not which i think is most probable the engine will need splitting if you are good with spanners it is quite easy being a 2 stroke .in brief remove engine remove bore and carb in one lump remove sprocket gear lever split g-box .seal up push old seal out, from outside in, fit new then reverse prosses. a good manual will help.

Posted on Feb 13, 2010

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2011 KTM 990 Adventure low beam blows and speedometer goes out


Hi, Anonymous if your headlight is not working, only one beam works, keeps burning out, blinking, or is dim the first thing you need to check is the headlight bulb for damaged filaments then check your light circuit fuse, then check your head light bulb socket ground wire for a clean tight connection, that being said the usual suspects are:
1. Faulty ground or power supply wire to headlight bulb socket.
2. Worn down solder contacts or loose fit of the bulb base in the socket due to vibration.
3. Worn, chaffed, or broken wires in the light circuit.
4. Corroded, broken, or loose pins/sockets in wire connectors.
5. Faulty hi/lo beam switch.
6. Faulty ignition switch.
7. Fuse is good but no continuity on both sides.
8. Faulty headlight relay.
9. Faulty wiring between battery positive and headlight bulb socket.
10. Weak charging alternator/generator.
11. Faulty voltage regulator/rectifier ground or overcharging.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Hi, Dylan for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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I have a ktm EXC 525 2004 and it will backfire when i trying to rev it, i can start the engine and it runs rough at idle then when i try to rev the engine the it backfires and runs really rough as the rev...


Hi, Nicholas and the usual suspects are:
1. Severely discharged or a damaged battery, should have 12.5 volts or better and be able to pass a "LOAD" test "WARNING" you can have 12.5 volts or better but little or zero amps and the battery must be replaced.
2. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Faulty main circuit breaker and or connections.
4. Faulty ignition coil and or connections.
5. Faulty spark plug, oil or gas fouled, wrong heat range or service type, wrong gap, loose in the cylinder head, broken electrode or insulator.
6. Faulty spark plug cables, leaking or broken, internal damage check for spark leakage in the dark.
7. Faulty ignition module, switch, CKP, MAP, CMP, sensor and or any connector in the ignition circuit could have corroded, loose, or broken pins/sockets
8. Burnt exhaust valve or air leak in the exhaust system.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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You can find KTM Manuals by following this link. Choose the year of your KTM to find out the good user guide.

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1 Answer

My KTM 2008 530 EXC-R used up constantly engine oil. I checked therefore frequently and took care of it, but after a while the rattle noise of the engine started. So I went to my mechanic to open and check...


Hi, Splishys the reliability of a rebuilt engine is determined by the expertise of the technician, the quality of the parts and the length of the warranty personally I give a brand new factory warranty on all engines I rebuild designed for street use only, for more information about your question and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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1 Answer

Ktm output shaft oil seal


if you are lucky there is a clip behind the front sprocket remove both then pop the seal out drain gear box oil first though. if not which i think is most probable the engine will need splitting if you are good with spanners it is quite easy being a 2 stroke .in brief remove engine remove bore and carb in one lump remove sprocket gear lever split g-box .seal up push old seal out, from outside in, fit new then reverse prosses. a good manual will help.

Feb 12, 2010 | 2005 KTM EXC 250

1 Answer

2005 KTM EXC 525 Racing put in gear but not moving


Hi, Mark for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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