Question about 2002 KTM MXC 250

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Ktm 520 engine to fit on a kawazaki kfx 400 quad

Hi i have a kawazaki kfx400 that i have fitted a ktm 520sx engine , but i have a problem with the cooling system pipes , the original kawazaki radiator only has 2 pipes and th ktm engine has 3 pipes the thermostat has 4 pipes can you help???????????
thank you
Joe
Mozambique

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You have to get a 3 way tee or weld a pipe together to get it to work thats what i did to mine and it works very well.

Posted on Dec 28, 2008

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Posted on Jan 02, 2017

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Hi I have a 2000 model KTM 520 not getting fuel to the Carby once I clean the carburettor does anyone have any ideas or know where I can download a good diagram would be a great help thank you


Hi, Tim always check fuel flow first to isolate the problem area otherwise the usual suspects are:
1. Fuel tank empty.
2. Fuel cap or fuel tank not venting properly.
3. Fuel filter clogged with rust or dirt.
4. Fuel valve/petcock not in the on or reserve position.
5. Vacuum line to fuel valve cracked, broken, pinched, or missing*
6. Fuel valve/petcock clogged or diaphragm cracked, cut or torn*
7. Fuel line from the fuel valve to the carburetor or fuel pump clogged, cracked, pinched, bent, broken, or missing.
8. Fuel pump not working*
9. Fuel line touching cylinder or head causing fuel to boil and vapor lock, repair by rerouting and wrapping line with convoluted tubing.
10. Carburetor inlet clogged.
11. Carburetor float or needle and seat stuck.
12. Carburetor not venting properly overflow line or bowl fitting clogged, pinched, or bent.
* If equipped or applicable.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
Carburetor Set up 101 This is the Holy Grail/Bible on KTM carbs
Dirt Rider Magazine
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2001 KTM 400 520 SX MXC EXC RACING pdf

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1 Answer

Carburater replacement


  • Why do you need a new one?
  • Details in the main link for cleaning and replacing.
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    Jul 09, 2016 | kawasaki 2006 KFX 50

    1 Answer

    2006 kfx400 wiring diagrams


    cdi...ignition coil and all switches, run stop switch contacts may be worn, last resort..cut and tie together those two wires on switch, bet thats the prob

    May 22, 2013 | kawasaki 2006 KFX 400

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    How much oil does a 520 sx take


    Thank you for contacting FixYa with your inquiry.
    The KTM factory suggested Oil is 1200cc of 10W-40.
    http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
    If we can be of further service please let us know.
    Best regards,
    TF

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    1 Answer

    I need to replace my seat for a KTM 400 EXC 2002. Very hard to find any other KTM seat that will fit my 2002??


    Seats changed in 2003. So i think you'll be looking for a 4 stroke ktm between '98 and '02. Ebay is an easy route to go, or you can order a new foam and cover from Moose or Enduro Engineering and rebuild your own seat.

    *Help me out. Rate me!

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    GO KTM POWER

    Feb 08, 2009 | 2001 KTM Exc-Racing E 520

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