Question about 2002 KTM MXC 250

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Ktm 520 engine to fit on a kawazaki kfx 400 quad

Hi i have a kawazaki kfx400 that i have fitted a ktm 520sx engine , but i have a problem with the cooling system pipes , the original kawazaki radiator only has 2 pipes and th ktm engine has 3 pipes the thermostat has 4 pipes can you help???????????
thank you
Joe
Mozambique

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You have to get a 3 way tee or weld a pipe together to get it to work thats what i did to mine and it works very well.

Posted on Dec 28, 2008

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Posted on Jan 02, 2017

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Hi I have a 2000 model KTM 520 not getting fuel to the Carby once I clean the carburettor does anyone have any ideas or know where I can download a good diagram would be a great help thank you


Hi, Tim always check fuel flow first to isolate the problem area otherwise the usual suspects are:
1. Fuel tank empty.
2. Fuel cap or fuel tank not venting properly.
3. Fuel filter clogged with rust or dirt.
4. Fuel valve/petcock not in the on or reserve position.
5. Vacuum line to fuel valve cracked, broken, pinched, or missing*
6. Fuel valve/petcock clogged or diaphragm cracked, cut or torn*
7. Fuel line from the fuel valve to the carburetor or fuel pump clogged, cracked, pinched, bent, broken, or missing.
8. Fuel pump not working*
9. Fuel line touching cylinder or head causing fuel to boil and vapor lock, repair by rerouting and wrapping line with convoluted tubing.
10. Carburetor inlet clogged.
11. Carburetor float or needle and seat stuck.
12. Carburetor not venting properly overflow line or bowl fitting clogged, pinched, or bent.
* If equipped or applicable.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
Carburetor Set up 101 This is the Holy Grail/Bible on KTM carbs
Dirt Rider Magazine
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2001 KTM 400 520 SX MXC EXC RACING pdf

Nov 23, 2016 | 2001 KTM SX 520 Racing

1 Answer

2006 kfx400 wiring diagrams


cdi...ignition coil and all switches, run stop switch contacts may be worn, last resort..cut and tie together those two wires on switch, bet thats the prob

May 22, 2013 | kawasaki 2006 KFX 400

1 Answer

2002 520SX Igintion specs I have a 02 520SX The problem I'm having is that after riding the bike for an hr or so it just cuts out... turns off.. then will start 20mins. later, though it seems...


Hi, Anonymous nice novella and the usual suspects are:
1. Severely discharged or a damaged battery, should have 12.5 volts or better and be able to pass a "LOAD" test if necessary, your battery may show 12.5 volts but have little or zero amps and needs to be replaced.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, points/condenser ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Air/fuel mixture screw improperly adjusted.
10. Accelerator pump damaged or not working.
11. Water or dirt in the fuel system, carburetor or filter.
12. Restricted, blocked or kinked fuel line.
13. Fuel tank empty.
14. Fuel tank contaminated with ethanol sludge.
15. The gas cap is not venting properly or fuel tank venting system blocked.
16. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
17. Needle and seat stuck closed in the float bowl.
For more information about your issue and valuable "FREE" downloads that you need please click on the blue links below. Good luck and have a wonderful day.
350 sxf shuts off while riding
bike shuts off while riding please help Suzuki GSX Motorcycle Forums...
2000 2003 KTM 450 EXC 400 EXC 520 SX Service Manual Moto Data Project
https://www.carlsalter.com/pdfs/KTM_250-525_SX-MXC-EXC_2003_Repair_Manual.pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2003 KTM 250 525 SX EXC Owner Manual pdf

May 11, 2017 | 2002 KTM SX 520 Racing

1 Answer

How much oil does a 520 sx take


Thank you for contacting FixYa with your inquiry.
The KTM factory suggested Oil is 1200cc of 10W-40.
http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
If we can be of further service please let us know.
Best regards,
TF

Jul 16, 2011 | 2001 KTM SX 520 Racing

1 Answer

I need to replace my seat for a KTM 400 EXC 2002. Very hard to find any other KTM seat that will fit my 2002??


Seats changed in 2003. So i think you'll be looking for a 4 stroke ktm between '98 and '02. Ebay is an easy route to go, or you can order a new foam and cover from Moose or Enduro Engineering and rebuild your own seat.

*Help me out. Rate me!

Apr 27, 2010 | 2002 KTM SX 400 Racing

3 Answers

How to set timing on kawasaki kfx400


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Jul 19, 2009 | kawasaki Quad Bikes

1 Answer

Weak spark.got oil in stator casing.is this ok?


Hi ridge,

good move will be have the recoil replaced and have the seals around the stator cleaned / investigated / repaired.

here is a good section from Supermoto Junkies on SX525

http://www.supermotojunkie.com/forumdisplay.php?f=43&order=desc&page=58

regards,

voodoo

Jul 11, 2009 | 2003 KTM SX 525 Racing

1 Answer

Parts


Hi there over the ditch. EBAY rocks for most bits you lookin for. Motard wheels check out your KTM dealers oz wide as they were giving away Motard wheels with new 530 last year an some might still have stock. I am just in process of fitting Motard Kit I got from local dealer you will need to get a Digital speedo from a later model EXC as the 2000 520 has an analog an won't fit with Motard Wheels.

GO KTM POWER

Feb 08, 2009 | 2001 KTM Exc-Racing E 520

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