Question about 2002 KTM MXC 250

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Ktm 520 engine to fit on a kawazaki kfx 400 quad

Hi i have a kawazaki kfx400 that i have fitted a ktm 520sx engine , but i have a problem with the cooling system pipes , the original kawazaki radiator only has 2 pipes and th ktm engine has 3 pipes the thermostat has 4 pipes can you help???????????
thank you
Joe
Mozambique

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You have to get a 3 way tee or weld a pipe together to get it to work thats what i did to mine and it works very well.

Posted on Dec 28, 2008

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Hi I have a 04 kfx 400 was runing fine started with no problems then a couple days ago whent out to go for a ride and now won't start has spark and fuel to carb


Hi, Anonymous and the usual suspects are:
1. Fuel tank empty.
2. Fuel supply valve/petcock turned off.
3. Fouled spark plugs.
4. Engine flooded as a result of overuse of the enricher.
5. Vacuum hose to the fuel supply valve/petcock disconnected, broken, cracked, or pinched.
6. Fuel valve/petcock or filter clogged.
7. Discharged battery, check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
8. Loose or corroded wire connection at the coil, battery or plug between ignition sensor and module.
9. Spark plug cables in bad condition and shorting, cable connections loose, or connected to the wrong cylinders.
10. Ignition timing incorrect due to a faulty ignition coil, ignition module or sensors (MAP, CMP, CKP, O2 and/or BAS).
11. Security alarm needs a reset.
For more information about your issue and valuable free downloads that you will need please visit the websites below. Good luck and have a nice day.
kfx 400 wont start
http://www.atvriders.com/vbb/archive/index.php/t-369244.html
KFX 400 WONT START
https://www.tradebit.com/filedetail.php/105497175-kawasaki-kfx-400-service-manual-repair-2003-2006

Mar 02, 2016 | Motorcycles

1 Answer

Does a KTM 450sx(2011) motor fits in the chassis of a KTM 450 Exc -R (2008) .the engine looks the same but does the mounting ???


Hi, Vaesdimitri after careful deliberation 4 out 5 KTM Gods give this one a thumbs up, but just to be on the safe side you should give your local dealer's parts/service department a call to confirm. Good luck and have a nice day. manuals
KTM 450 SX 2012
KTM 450 EXC 2008

Feb 02, 2016 | KTM Motorcycles

1 Answer

Ktm 400 battery won't keep it's charge


Sounds like your stator is shot. That usually happens when you run it with a dead battery. Stator over works

Mar 29, 2013 | KTM EXC 400 Racing Motorcycles

1 Answer

How much oil does a 520 sx take


Thank you for contacting FixYa with your inquiry.
The KTM factory suggested Oil is 1200cc of 10W-40.
http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
If we can be of further service please let us know.
Best regards,
TF

Jul 16, 2011 | 2001 KTM SX 520 Racing

1 Answer

I need to replace my seat for a KTM 400 EXC 2002. Very hard to find any other KTM seat that will fit my 2002??


Seats changed in 2003. So i think you'll be looking for a 4 stroke ktm between '98 and '02. Ebay is an easy route to go, or you can order a new foam and cover from Moose or Enduro Engineering and rebuild your own seat.

*Help me out. Rate me!

Apr 27, 2010 | 2002 KTM SX 400 Racing

1 Answer

Weak spark.got oil in stator casing.is this ok?


Hi ridge,

good move will be have the recoil replaced and have the seals around the stator cleaned / investigated / repaired.

here is a good section from Supermoto Junkies on SX525

http://www.supermotojunkie.com/forumdisplay.php?f=43&order=desc&page=58

regards,

voodoo

Jul 11, 2009 | 2003 KTM SX 525 Racing

1 Answer

Parts


Hi there over the ditch. EBAY rocks for most bits you lookin for. Motard wheels check out your KTM dealers oz wide as they were giving away Motard wheels with new 530 last year an some might still have stock. I am just in process of fitting Motard Kit I got from local dealer you will need to get a Digital speedo from a later model EXC as the 2000 520 has an analog an won't fit with Motard Wheels.

GO KTM POWER

Feb 08, 2009 | 2001 KTM Exc-Racing E 520

1 Answer

Engine


Hi - sorry to hear that the endine is not fit. As far as a replacement is concerned, you don't say which country you are in. Here in UK there are a number of dealers that deal in crashed/repairable bikes - they can be found in the ads at back of motorcycle magazines. Also, we have magazine called Exchange & Mart that is OK for speares (but Nurgman is fairly rare bike). Other place is eBay. As for other sizes, my understanding is that the frames of the 250 (possible replacement) and 400 are not same. 650 definitely will not fit.

Nov 10, 2008 | 2001 Suzuki AN 400 Burgman

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