Question about 1999 Suzuki GSF 600 N Bandit

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Exhaust bolts i have just bought a new exhaust for my 600n bandit and on tryin to take the old one off...found that the 3 center bolts (elan key heads) had been forced and were rounded.....is there a tool that can be bougth to can get them out ?...our does anyone know of a way of getting them out ?..many thanks

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  • 6,966 Answers

Hi and welcome to FixYa,

Offhand, some ideas you may want to explore or try using (though not technically sound):

  • weld another bolt on top of the defective bolts. The on-board electronics must be disconnected prior to the welding activity;
  • hacksaw a slot and use a wide tipped flat screwdriver;
  • use a blunt chisel or a throw away screwdriver to notch the head and jarr the bolt out;
  • use a long center punch to nick the head and jarr the bolt out.
Of course eventually the bolts must be replaced.

Good luck and Thank you for using FixYa. Happy Holidays.

Posted on Dec 14, 2008

  • Louie  Role
    Louie Role Dec 14, 2008

    In the event of a sheared head, you can still remove the embedded half with an "easyout".

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