Question about kawasaki KLX 300 Motorcycles
Wiring loom -soldered crimp joints, HT coil load test ok, other elec components check out with ohm meter to approx values .Only have 87manual.No info on volts to IC Ignitor with ignition on. very light tickle from plug wire on engine crank no plug. I must be missing something as it ran previous to a pressure clean and faulty ignitor unit .Bike would go well then cut out poping and backfiring on restart-week spark. flywheel magnet strong,alternator good rectifier good ,flywheel pulse coil in ohm limits.
You said the motor cut out and popped and backfired when it quit, this is almost always one of two things; either the low speed pulse coil or the actual CDI "black" box. You will almost never lose a main coil. One thing I would also check to make sure did not happen is shearing a flywheel mag key. When the motor backfires you can easily shear a mag key if you have a heavy flywheel, (external). However when this happens you don't usually lose spark but it will certainly cause the backfire.
One other item of importance is that the bike you are in question about does not emit a bright spark when you are checking for fire. Make sure you are using a brand new plug and ground it on the head. Try to make sure you are in a dark environment when you check the spark.
Posted on Dec 16, 2008
Colours of the cdi do not match the colour on the rest of the loom
Posted on May 24, 2013
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Posted on Jan 02, 2017
Tips for a great answer:
Jan 14, 2017 | Motorcycles
Jan 14, 2017 | kawasaki Motorcycles
Jul 16, 2016 | Garden
May 01, 2016 | kawasaki Motorcycles
Dec 08, 2013 | 2003-2007 Kawasaki Kaf620 Mule 3010 4x4...
Jun 27, 2011 | Suzuki SportClassic 1000 S Motorcycles
Jan 11, 2010 | 2000 kawasaki KLX 300
Aug 22, 2009 | Yamaha Royal Star Venture Motorcycles
Feb 20, 2009 | kawasaki Full Suspension Mountain Bike Men
2,426 people viewed this question
Usually answered in minutes!
Step 2: Please assign your manual to a product: