1990 Yamaha FZR 1000 Logo
michael john bonthuys Posted on Jul 16, 2012

Want to replace cam chain on 1990 1000 exup - 1990 Yamaha FZR 1000

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  • Posted on Dec 10, 2012
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A few month's late here but, all I need to tell you is; it is a big job, and requires a repair manual, if for no other reason than to show you the torque sequence and specs. If you are an experienced mechanic, all you need is the torque numbers, and you can do a common sense pattern. I am a relatively experienced mechanic, and I was able to use alot more out of the manual than just the torque specs. That's it !!!

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Can you adjust the timing chain of a 1986 honda shadow vt500 without taking the motor off the frame?

According to the official Honda Service Manual there is no adjustment. If the cam chain is worn/stretched, it needs to be replaced.
Here is a direct quote from the manual: "Measure the amount of the cam chain tensioner projects as shown (there is an illustration). Replace the cam chain with a new one if the projection exceeds 9.0mm (0.35 in)."
You need two chains and the part is obsolete. Here is some info from partzilla.com
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The 83 & 84 Ascot share the same engine as the vt500c. It may be easier to find the parts in the UK than in the USA.

If it is just a little noise try to live with it.

I hope this helps. Rod
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2answers

There,s a rattle at times coming from the exup valve on the bike,is this common??the rattle stops when you raise the rev,s on the bike.

Your EXUP valve must be loosen. Take out the header's part that includes the EXUP valve and check inside. You probably have to use a thread locking agent on its bolts like Locktite.
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Looking for the specs on yamaha fzr1000 exup 1993 bike????\r\nhow to set the valve timing????????????

Sukkle julle nog? Het my instruksie nie gehelp nie?. Ek die opgetel, dalk help dit?

The way I understand it is that if #1 is at TDC and the T mark is lined up with the crankcase seam - there is no offset woodruff key (i.e. ignition advancer). If you think about, what's changing (when there is an offset key, that is), is the rotational position of the flywheel in relation to any given crankshaft position (i.e. TDC). So...

IF there is no offset key, rotate the crank so that #1 (and #4 by the way) are at TDC. The T mark should line up with the seam. From there, put the exhaust cam in (taking slack out of the cam chain from the exhaust side). When you go to set the cam into the chain do it in such a way that the cam timing mark is slightly ahead (toward front of motor) of the mark on the cam cap (EDIT - Since you're not actually installing the cap yet simply place it on top of the cam in such a way that there is an even gap between IT and the head surface. This way you can eyeball the position of the marks.). Then install the intake cam in a similar manner. That is, set the cam into the chain so the cam timing mark is slightly ahead of the cap mark. EDIT - When both cams are in place, install the cams caps (follow the torqueing procedure so you don't break them OR the cams!!!). After the caps are installed, grab a dowel and stick it in the cam chain tensioner hole and push the slack out of the chain. This SHOULD rotate the cams back (toward rear of motor) so the marks DO in fact line up.

CAUTION: Keep periodically checking to make sure the T mark is STILL lined up properly while putting the cams in. The crank DOES have a tendency to move around a bit while you're trying to jimmy the cams back in.

If the cams are out it's a bit easier since they are not part of the equation yet. It sounds like you're trying to figure out why the T mark isn't lining up when the cam timing marks ARE lined up. Go once step at a time - starting without the cams - as I described above and you shouldn't have a problem.

If you DO have an offset key, you MAY need to get a stock key to get the timing right. THEN, re-install the offset once the cams are back in. This point / tip was given to me by our resident GURU Reelrazor (who I'm sure will chime in at some point).
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Vt500 c ticking sound. Cam chain tensioners pretty sure its the cam chain tensioner springs. lost their spring If its been making this noise for a while what else would i need to replace. cam...

You have a self adjusting cam chain tensioner. It is sold as an assembly. Take out the complete unit and replace it with a new one. The springs are not bad , the device that keeps the pressure on the tensioner is slipping causing a ticking sound.
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