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Anonymous Posted on Jul 12, 2012

1994 FXDL Harley plugs keep fouling gas smell strong

The bike wants to start but won't turn over. Put brand new plugs in and after one short trip they are fouled out and bike will not start and gas smell is STRONG even with gas off.

  • Anonymous Jul 12, 2012

    Thank you Donald. I should explain this was my fiance's bike who was a Harley Tech.for over 20 yrs.but he passed away. I am not a tall or big girl and had upgraded the motor (bored out motor upgraded cam etc...) So it is a very powerful bike.Well back in April after a freak accident,I was at the top of my driveway and went to take off put it into 1st some throttle clutch popped hit shut down but the small tree in my neighbors yard across the street was very close. I broke my right leg and dislocated my fingers on my right had badly holding onto the front brake. The controls on the right side mirror and all were about 3/4 the way around the bar. Nothing broke. Put it back in place and also checked wiring to start and controls all still in good. The only other thing to break was the headlamp hood already replaced. The bike did end up on the right side of the bike but I took the most abuse. It ran to a friends about 150 miles away and then would not start but friend had left the gas on flooded,had him gas off open choke it started. Only worked again for a short time. New plugs ran for a short time and gas fouled. So would your solution still sound ok? Sorry for the long story. Also my fiance always used a high grade gas only which I have. Had changed the oil used synthetic 20/50? He used that also. Not sure what plugs my friend used to replace I was laid up with my broken body and just recently got to go to the bike and work on it but still will not start,my fiance was a good teacher!

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  • Contributor 3 Answers
  • Posted on Jul 12, 2012
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Joined: Jul 12, 2012
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It appears that you have what we used to call a bleeder. Where the carburetor leaks gas into the manifold past the jets. I have found instances of this in the 2nd market carburetors especially. It is possible the carb may need rebuilt and gas is leaking past the needle on the float. If not then I would recommend replacing the carb. I have always had excellant results from Mikuni on these big bikes.

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  • Anonymous Jul 12, 2012

    wow , okay I'll bet you have the S&S carb on it. I've seen these bleed before. the crash may have knocked out the float level. If you take the bottom off the carb then underneath there will be a circular float, when the gas fills the bowl this float pushes a needle into a seat to stop the flow of gas. As gas is used the float drops and allows more gas into the bowl. It is possible the carb can e repaired, but it must be disasssembled to tell that. Hopefully you have trust in someone to look at that for you.
    My late wife was the first lady I ever saw to ride her own sled, she built it in the dining room of our house. '63 panhead on jammer frame with durfee girder. She was a slight lady and when she single kicked that pan off it got attention. That was in 1977. and in 1979 we took off and went from Caribou Maine, to Key West, and west coast. crossed the nation 3 times just the two of us on custom pans we built. Travels ended when I stacked it up in Ruidosa, NM. Times were different then, Daytona, Sturgis, Bowling Green. We finally settled in the pacific northwest, still rode. She passed away from a stupid asthma attack whle she was in the hospital at 49.

  • Anonymous Jul 12, 2012

    Ride free, Be safe.

  • Anonymous Jul 13, 2012

    Thank you again Donald Roeber! And yes it is a S&S carb. Not sure if it is an "E" or "G". And yes hopefully a friend of mine is having his bike mechanic look at it and he is reasonable for labor so I am HOPING just rebuild or fix!!! Cannot afford new Carb. right now. Actually just came home from a MRI on the leg it is still not doing very well and it has been since April. I actually as hard as it is going to be because my fiance bought the bike when he worked for Cape Cod Harley Davidson in 1994 and took it out of the crate,even found the original invoice and handbook never opened because he was such a great mechanic,but I have to sell it and downsize for myself. And pay some bills. Thank you for sharing your story she sounds like she was an awesome lady. My fiance was wonderful we were together for 8 years and woke up one morning and he was sitting on the couch with the remote in his hand and his heart had stopped and so did mine,that was 05/23/2011. So wanted to keep the bike and ride but after the tree and I met I heard his voice in my ear and he said you are still alive and the bike is not totaled so you know what to do,he watches over me. So again thank you for your help and you also ride free and be safe.

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5 Related Answers

tombones

  • 3567 Answers
  • Posted on Jun 15, 2009

SOURCE: xr200

It sounds like the previous owner liked to tinker with the carb. I would pull the carb, CLEAN IT and check what size jets are in it. #115 is the stock main jet. #38 was the stock slow speed jet used that year. In the center of the slide, check where the clip is set on the needle. Position the clip mid- range of adjustment. If the bike bogs when you open the throttle, move the clip down one notch. Two notches may be needed but start with one. Be sure the owner has not lost the needle jet holder, part #16 on the parts diagram I am sending you to. Both the air and idle screws start at one & one half turns. Look at the tips of the adjusters. If they have a "ring" mark or depression mark where they were screwed in too tightly, then the screw(s) and jets should be replaced. These are adjusters and not really a screw. Seat them LIGHTLY then come out 1.5 turns.

Go to the site below where you can see a parts diagram for your specific bike. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part, the part is not in stock. www.babbittsonline.com/pages/parts/viewbybrandand/parts.aspx Go to the "CARBURETORS" tab to see the assembly. There is a slight chance the OHC may be one tooth out of proper position. We will check that after the carb has been put in order and tested.

I hope you will be able to rate this answer as "Very Helpful". Thanks

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Anonymous

  • 1 Answer
  • Posted on Nov 12, 2008

SOURCE: Ducati-1098 fouled plugs

try to use MAR10AJ NGK spark plugs on ur 1098

Anonymous

  • 46 Answers
  • Posted on Feb 16, 2009

SOURCE: spark keeps fouling but no clue why

Are you losing gear oil.
When the crankshaft seal leaks, oil from the gearbox is sucked into the crankcase, and this can foul the plug.
Also check the plug gap, most guys set the gap too small. It should be 0,7mmto 0,8mm. The plug should be a B9 EG, or equivilant.
Now, you can also change the plug cap to a type that has a built in resistor, this also helps with plug life.
Note that 2 strokes use plugs way more than 4 strokes, and you should replace the plug every 15-20 hours to keep your riding pleasant.
Good Bike you have there
Cheers
Jon

tombones

  • 3567 Answers
  • Posted on Apr 04, 2009

SOURCE: wondering what the carb settings are for a 1983

The header says it is a 2004 YZ250F. That's a four stroke and gets no oil in the gas. Your 83 model is a two stroke. As far as the oil and gas mix, 32/1 is the proper mix. That's 4 ounces of two stroke oil per gallon of gas.
DO NOT USE STANDARD MOTOR OIL IN THE GAS.

Remove the water trap bowl at the bottom of the petcock, (gas valve). Any water or trash in the bowl? Drain a cup of gas from the tank. Any water or trash in the cup? Dump it, clean it and re-mount it, ( not all bikes have a water trap bowl ).

Drain the carburetor. There should be a screw on the lower side of the carb float bowl. Remove the screw then replace it after the fuel drains. Turn the gas back on and wait a minute for the carb to fill with gas. Install a new stock NGK spark plug and try to start the engine. If the bike doesn't start and run properly then shut off the gas and remove the carburetor from the engine.

Remove the float bowl and clean the entire carb with a spray carb cleaner from the auto parts store. Wear protective goggles to avoid getting spray in your eyes. Spray into all the little airways and fittings in the carb. Remove the two screws on the outside throat of the carb and spray into the screw holes as well.
< < READ CLOSELY > >
Be sure to put these two screws back in the same hole they came out of. IMPORTANT > do not tighten these two screws down. Only screw these in until they LIGHTLY seat. Now turn each screw one and one half turns outward. Put the rest of the carb back together, clean the air filter and install the carb. Be sure the bolts are tight. Let the float bowl fill then start the engine. Set the idle speed with the idle screw. This process should get you back on the road.


Please rate this solution. Thanks macnevind!

Anonymous

  • 1689 Answers
  • Posted on Dec 25, 2009

SOURCE: how to you properly adj a 2-stroke carb on a

Heat the bike up, give it a ride for at least 15-20 minutes. in idle, try adjusting the little black knob attached to your carburetor. This will adjust your air/fuel mixture. Adjust it little bits at a time, and then wait for a second before adjusting further (to allow the mixture to change). Pay attention the idle, and how the bike sounds. Adjusting that carburetor should help.

for more info on 2t carbs

http://www.freeengineinfo.com/two-stroke-carb-tuning.htm

http://tech.flygsw.org/walbro_tuneup.htm

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2008 wildfire motorcycle turns over but wont start

Dirty spark plug. Water in the gasoline. Bad fuel. Smell the fuel if it smells sour it is. If the bike has been sitting for some time (Three months or more) then dump the fuel. Put it in a Gerry can and drop it off at the gas station or fire department. New fuel and a cap of alcohol ether or acetone. If this does not work check for a fouled or dirty spark plug. If the plug is wet then no spark. Charge the battery with a 2 amp or less charger and check the voltage. It has the be above 12 volts.
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My 04 harley night train keeps fouling plugs left and right i richened the mixture with a 52 pilot jet. ran fine for awhile then fouled again could this be an electrical problem?

A #52 pilot is a bit on the rich side in my opinion. I usually use either a #48 or a #50 but each machine is a bit different and your location effects it as well. I wouldn't think an electical problem is the cause or you'd notice erratic engine performance prior to the plugs fouling such as misfiring, coughing or spitting back through the carb. How long are you running the enricher when cold starting the engine? This is the biggest reason I see for fouling plugs. People will start the engine with the enricher and allow the engine to run while they put their riding gear on, sometimes five minutes at full enrichement. This will foul the plugs quickly. The enricher uses a different fuel circuit than the normal running operation uses. It draws fuel directly from the float bowl and it's a very rich mixture. Try starting the bike with the enricher and once you can keep the engine running with the throttle, turn the enricher off. Use the throttle tension knob underneath the throttle to hold the throttle open enough to keep the engine running until it warms up.

Good Luck
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94 jimmy.. have replaced almost everything.. smells like gas inside..all gas lines replaced..was running alot better then couldn't get it started almost like it flooded..starter fine..replacedall fuel...

i have a 1994 gmc jimmy 4.3l cpi. i could not pass the emission test.hard to start, spuddered, and smell of gas was strong. long story short, i replaced my spider injectors, good to go. $278 brand new from auto zone.
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JUST BOUGHT A '73 XLCH THAT SAT FOR 2 YEARS BECAUSE THE OLD MAN THAT OWNED IT COULDN'T KICK START IT ANYMORE. IT STARTS RIGHT UP BY PUSH STARTING IT, BUT KICKING IT IS ANOTHER STORY. IT'S GETTING FIRE...

You probably need to adjust your valves. Ironhead Sportsters are equipped with solid lifters and must be adjusted with zero backlash. If one of the pushrods is adjusted just a bit tight and holds a valve open even slightly, the bike is almost impossible to start with the kickstarter.

To adjust the valves, the bike must be stone cold. Take the spark plugs out, raise the rear wheel of the ground, and put the transmission in fourth gear. Turn the engine over by bumping the rear wheel in the normal direction of rotation. Bring the piston of one of the cylinders up to top dead center on the Compression stroke. Pop the pushrod tube covers and check the pushrods. You should be able to spin both pushrods with your fingers. If not, adjust the pushrod so taht it's tight. Then back it off to where you can just spin it with your fingers. Keep in mind that on a Sportster, it's better to have the pushrods slightly loose than tight. Once you get that cylinder's pushrods adjusted, do the same thing with the other cylinder.

Now, once you get this done, starting your bike is simply a matter of figuring what works with it. I've always said that kickstarting a Harley, especially a Sportster, is a ritual. Some bikes like for you to milk the throttle twice, kick the engine through twice with the choke on and ignition off, then turn on the ignition and kick it. Other bikes seem to want only one milk of the throttle, one kick with the ignition off, and then kick it. Each bike seems to have it's own particular ritual that you must figure out to get reliable starting. I'd try milk the throttle once, put the choke on, kick it through with the ignition off once, then turn the ignition on and kick. If the bike spits back through the carb, you need to start all over again. If you get the engine flooded, hold the throttle wide open and kick until it fires.

One other thing about a Sportster. Did the old man you bought it from have a limp in his right leg? A Sportster is notorious for "slipping through" when you try to start it. The result is that all your weight comes down on your knee without any resistance. The result is your knee tries to bend backwards, the way it wasn't designed to do. This can tear ligaments and cartilage in the knee and it even has it's own name, "Sportster Knee". Be careful.

Ride Safe
Steve
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I had V & H pipes on my 2000 FXDL low rider last year. The chrome tip was chipping. V & H sent me a new tip. Is it OK to remove the baffle and run the bike without it?

It will kill the low end tq..you can do it itll be louder .. the air cleaner will allow the same air in ..if you would put on a freeer flowing a/c then jetting changes would be needed...
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One plug is constantly fouling

If you're running the correct spark plug, you need to determine what is fouling the plug. Is it gas fouling or oil fouling? If it's gas fouling, what type of fuel delivery system is on the bike, carburator or fuel injection? If it's oil fouling, there could be a broken ring in that cylinder or a bad valve guide or seal.
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2005 FXDL (13k mi) starter does not engage when start button pushed on a small clicking sort of sound. never had any problem prior. battery is good, strong lights and gauges. no engine cranking. relay?...

i can solve that... just buy a lighter... and a gasoline.......
1st step.... poor the gas onto you bike...
2nd step.... ignite it....

tahnks junel sabando.. form baybay city Philippines...
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