Question about 2003 Harley Davidson FXSTDI Softail Deuce
Having a problem with a 97 Harley Softail starting. When I press the start button the starter drags as if it is turning over the clutch very slow. I attempt starting several times and it finally starts. I replaced the battery with a higher amp battery new, replaced and added an extra ground cable. Just to make sure that the wiring from the start button was not the problem, I removed the wire from the starter solenoid and ran a 10 gauge wire from the positive side of the battery to the starter solenoid and I got the same results. The starter still dragged. Once the bike starts it runs great with no problems. The starter drags when the engine is cold or hot. Thanks
Two things come to mind, other than an internal problem with the starter. Diconnect the battery and take the small cover off the solenoid. pull the plunger and spring out and check the 2 internal contacts and the copper washer on the plunger for a badly burned or worn condition. Rebuild kits are available for some models. If not, you can dress up the contacts and the washer. Push the plunger in by hand and see that it hits both contacts at the same time.
Another possibility is the starter clutch. Usually when these fail the starter spins without turning the engine over, but I have seen them cause the symptom you described. Replacement involves removing the starter and dissasembly of the drive end of the starter, but since you were savvy enough to take the initial steps you mentioned, I know you can handle it.
Posted on Dec 25, 2008
You added an extra ground but did nothing with the positive cable. It's time to replace that one, possibly using better quality cable then stock.
Posted on Nov 20, 2008
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Posted on Jan 02, 2017
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