Question about 2002 Harley Davidson FXST Softail Standard

1 Answer

Stuck Brake Pad Pins

Following 02FXST HD Manual, I removed brake pads prior to removing wheel to fix a flat. Fixed flat/installed new floating break rotor. Prior to reinstalling rear wheel, I installed new inside brake pad and did tighten the pad pins just a bit. Installed wheel and now,new outside break pad will not fit. Seems the floating button on new rotor is blocking install. When I attempt to remove new inside break pad, the pins will not pull out although pins are completely loosened. Both sides of brake have pistons are fully retracted into their bores. I have not pumped or engaged the brake pedal.Thinking of reusing old brake pads (still have some life) to break in new rotor but first have to remove new inside pad. Thinking if I pump brake pedal that might unstick the pad pins, but I'm afraid of outside pistons coming out of their bore. How do I unstick the brake pad pins? Why are new brake pads not able to fit with new floating rotor?

Posted by on

  • Anonymous Mar 29, 2014

    remove rear break arm

  • Anonymous Apr 01, 2014

    I am swapping the wheels on my '10 S.G. With that said, I am reusing the rear rotor but I am wondering if there is a special position on the wheel for the rivet (on the rotor)?

    Thanks

    Bill

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  • 2,336 Answers

I suggest pulling the axle out a bit to allow the caliper assy more freedom of movement. Then see if you can get the pins out. If not, you can put something (like a piece of wood) between the pistons and the rotor on the outside and gently pump the pedal to see if that does in fact loosen the pins. But a more fundemental question: is the new floating rotor the EXACT diameter as the OEM (or whatever was on there) rotor? It sounds to me like the rotor is jammed against the pins. If it is the same size, are the new pads the same shape as the old ones (same profile on the metal backing)?

Posted on Nov 20, 2008

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1 Answer

How to replace rear brake pads 2002 softtail ?


If present, remove right saddlebag.
Remove the rear master cylinder reservoir cap. As the pistons are pushed back into the caliper, fluid level may rise more than 1/8 in. (3.2 mm). You may have to remove fluid to allow for this.
Loosen, but do not remove, both pad pins (12 pt/0.25 in.).
Pry the inside pad back. Use steady pressure to prevent scoring the brake disc. Pry between the pad and the brake disc in order to push the caliper pistons back into their bores.
Once the pistons have been fully retracted into their bores, pull pad pins part way until the inside pads drop free. Note the pad's original orientation for replacement purposes.
Install pad with two tabs on the inboard side of the rear caliper.
Install new inside brake pad using the same orientation as the pad previously removed. Curved portion of pad must face upward.
Install pad pins until the pins snap into place with an audible click. Do not fully tighten at this time.
Pump brake pedal lever to move inside pistons out until they contact inside brake pads.
Pry the outside pad back. Pry between the pad and the brake disc in order to push the caliper pistons back into their bores.
Verify that inside pads are captured between brake disc and pistons. Completely remove pad pins to free outside brake pad. Note the pad's original orientation for replacement purposes.
Install new outside brake pad using the same orientation as the pad previously removed. If the inside pad moved during the previous step, reinstall. Curved portion of pad must face upward.
Install both pad pins through holes in inner and outer
brake pads. Tighten to 180-200 in-lbs (20.3-22.6 Nm).

Jun 03, 2014 | 2003 Harley Davidson FXST Softail Standard

Tip

How to replace your brake pads


Hello

This is a tip explaining how to replace the brake pads on your car. It is actually a very easy task to do once you get the hang of it.

There are basically 2 braking systems used on vehicles today, the floating caliper. and the fixed caliper. In both of these, the brake pad needs to be replaced when the thickness of the braking friction material is less than 2 mm.


33168fc.jpg

Here is how we do it:

Step 1:

The first step will be to jack up your vehicle. Be sure that the vehicle is secure. Always remember, safety first.


Step 2:
Open the bonnet and remove the brake fluid reservoir cap, wrap a thick absorbent cloth around the reservoir filler neck to soak up any brake fluid overflow.

Step 3:

Floating caliper:

You need to remove the piston housing before you replace the pad. The guiding pins is sunk into the rubber shield, where you will need a allen key, or corresponding spanner to remove. Once you removed the pin, you wii be able to remove the brake pad housing. Also remove the retaining springs when the caliper housing is removed. Now, you will be able to remove the worn pad, remove the outside pads first.

Fixed caliper:

Here, we have 2 pistons, and 2 guide pins. We need to remove the clips on the guide pins first using a long nose pliers. Use a punch and hammer to remove the pins.Now you will be able to remove the springs, as ell as the worn pads.

Step 4:

Before you install the new pads, the pistons need to be forced back into the housing of the caliper. Remember to always be cautious while working, so you don't damage some of the rubbers or the piston itself. Have a look at all the seals and rubbers before you replace the pad, so that you will be able to replace rubbers where needed.

Step 5:

Now we can install the new pads., starting with the outer pads.
Refit the retaining plates as well as the housing and guiding pins. THe guiding pins need to be lubricated.

Step 6:

Now you can refit the wheel. also, you need to pump the brake pedal a few times so that the new pad and the piston can make contact. You should be able to feel when this happens, due to the fact that it will get harder to pump the pedal.

Step 7:

Repeat the above procedure with the other two wheels.

Step 8:

Once you are done with all wheels, you need to fill up the brake fluid reservoir. Now you can lower your vihecle, and start driveing.


Something you need to keep in mind:

  • Be gentle on the newly installed brakes for the first 130km.
  • Always be sure to inspect your brakes before you take a drive. Safety FIRST!!!
  • Your brake fluid needs to be replaced every 12 - 18 months.


I really hope this can be a good guide. Please rate accordingly.

Kind regards
Andrea

on Mar 04, 2010 | Toyota Camry Cars & Trucks

1 Answer

How do i change rear brakes pads on a 2002 hd fxdwg ?


DO NOT REMOVE THE WHEEL AND DO NOT SPLIT THE CALIPER.

After servicing the brakes in any way and before moving the motorcycle always pump the brakes to build brake system pressure and move the pistons and pads out against the brake rotor.

First remove the rear master cylinder reservoir cap and check the fluid level because as the pistons are pushed back into the caliper the fluid level will rise and you do not want it to overflow the reservoir and spill out and to avoid this you must remove sufficient fluid.
Second, loosen, but do not remove, both pad pins with a 12 point .025 inch socket wrench.
Thirdly pry the inside pad back using steady pressure and a sturdy scraper or large screw driver or similar suitable tool, prying between the pad and the brake disc in order to push the caliper pistons back into their bores.
Fourthly, once the pistons have been fully retracted into their bores, pull the pad pins out part way only until the inside pads drop free.Do not completely pull the pad pins out from the caliper at this time because completely removing the pad pins at this time will cause you unnecessary difficulty during re-assembly. ALSO carefully note and remember each pad's original orientation for so you can put the new pads into the correct position and orientation in the caliper. Note that the front left, and the front right (if the front right is present) and all of the rear brake calipers use the same exact brake pad set. Install the pad with two tabs on the inboard side of the rear caliper.
Fifthly install the new inside brake pad using the same orientation as the pad previously removed (with the curved portion of the pad facing the rear of the motorcycle.
Sixthly install the pad pins until the pins snap into place with an audible click but do not fully tighten them at this time.
Next pump the brake pedal lever to move the inside pistons out until they contact the inside brake pads and then pry the outside pad back to push the caliper pistons back into their bores and verify that the inside pads have been captured between the brake disc and the pistons. At this point you can completely remove the pad pins to free the outside brake pad. Again note the pad's original orientation for replacement purpose and orientation
.While the pad pins are out inspect them for grooving and wear and measure the pin diameter in an unworn area, and then in the area of any grooving or wear, and if wear is more than 0.015 in. (0.38mm), replace both pins.
THEN install the new outside brake pad using the same orientation as the pad previously removed and if the inside pad moved during the previous step, reinstall it with the curved portion of the pad facing the rear of motorcycle.
THEN install both pad pins through holes in the inner and outer brake pads and tighten them to 180-200 in-lbs which is (20.3-22.6 Nm).
THEN pump the brake pedal to move the pistons out until they contact both of the brake pads and verify the correct piston location against the pads.
THEN check the brake fluid level in master cylinder and fill it up to the correct level if necessary using ONLY D.O.T. 5 SILICONE BRAKE, install the master cylinder reservoir cap and tighten the reservoir cap screws to 6-8
in-lbswhich is (0.7-0.9 Nm).
WHEN the bike is completely back together test the brakes at low speed in a safe area and also confirm that the brake light works properly and if the brakes feel at all spongy bleed them properly until a hard not spongy brake pedal is obtained. AND avoid making hard stops for the first 100 miles (160 km) to allow the new pads to condition to the brake rotors.

May 10, 2014 | Harley Davidson Motorcycles

1 Answer

2003 Suzuki VL 1500 Intruder LC REAR DISC RATTLE,HOW DO I REPLACE IT?


Hello Dale, this is an easy job on your bike. Use a flat head screw driver and remove the brake pad cover...it will pop off.
Remove the hairpin type clips off of the ends of the brake pad pins.... Use pliers & pull the brake pad pins out from the front of the rear brake caliper....Clean the rear brake caliper's piston with brake cleaner. Use a rag and wipe it clean...Reinsert the old brake pads into the caliper. Place a pry bar between the brake pads, then push the inner piston into the caliper body, this will allow room to install new pads.... Remove the old brake pads...Coat the brake pad pins and the new brake pads metal back plates with high-temperature grease.

Slip the new brake pads into the rear brake caliper, then push the brake pad pins halfway into the caliper. Slip the spring clips into place between the brake pads and the brake pad pins. Push the brake pad pins completely through the rear brake caliper. Push the hairpin clips back into the brake pad pin tips. Snap the brake pad cover onto the top of the rear brake caliper....

Pump the rear brake pedal until the pedal feels firm, indicating that the brake pads have closed around the brake rotor...No bleeding will be needed because the system was never opened - That's all there is to it...i hope this information is helpful & good luck with your bike.


11_23_2011_12_23_40_am.jpg

Nov 22, 2011 | 2003 Suzuki VL 1500 Intruder LC

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

How to I change the rear brake pads on a 2001 Saturn LS. They are disc


Rear Disc Brakes Pads Removal & Installation L4-2.2L (Vin F) & V6-3.0L (Vin R) To Remove:
WARNING
Ensure that vehicle is securely supported before lifting. To help avoid personal injury when a vehicle is not on a hoist provide additional support for the vehicle on the opposite end from where components are being removed. Ensure that the lift does not contact fuel or brake lines.
  1. Before servicing the vehicle refer to the precautions at the beginning of this section
  2. Loosen the lug nuts on the rear wheel and tire assemblies but do not remove the lug nuts
  3. Raise and support the vehicle
  4. Remove the rear wheel and tire assemblies
  5. Drive out the brake pad retaining pins from outside-to-inside then remove the pins and retaining spring sat_car_30_r_brk-pd_ret-pns.gif

    sat_car_30_r_rmv_r-pads.gif

  6. Remove the brake pads
  7. Inspect the following:
    • Brake pad retaining pins for deterioration or damage; replace as needed
    • Brake pad retaining spring for deterioration or damage; replace as needed
    • Brake caliper piston seal for leakage or damage; overhaul the caliper as needed
To Install:
NOTE: Never replace brake pads on one side of axle only. Left and right side brake pads must be replaced only as axle sets.
  1. Install the new brake pads onto the caliper
  2. Apply a small amount of silicone grease to the retaining pins NOTE: Check to ensure that the brake pads move freely in the guide.
  3. Install the brake pad retaining spring then drive the brake pad retaining pins in from inside outward sat_car_30_brk-pd-ret-sprngs.gif

    NOTE:Before installing the wheel and tire assemblies remove rust or corrosion from wheel mounting surfaces and brake rotors. Failure to do so can cause wheel bolts to loosen in service.
  4. Install the wheel and tire assemblies
  5. Lower the vehicle to the ground
  6. Torque the lug nuts as follows:
    • First Pass: Torque to 46 lb-ft. (63 Nm)
    • Second Pass: Torque to 92 lb-ft. (125 Nm)
    CAUTION
    If this operation is not carried out brakes will not operate properly during initial brake applications.
  7. Prior to operating the vehicle depress the brake a few times until the brake pads are seated against the rotor
prev.gif next.gif

Jan 21, 2011 | 2001 Saturn L-Series

1 Answer

Break fluid leaking in buckets from rear disc break on drivers side..is it the break line or caliper. If the caliper how do I replace it?


It could be a brake line near the caliper, or the brake caliper itself:


Inspect/Service/Replace To be able to replace brake pads, service the rotor, or to replace the caliper, the caliper must be removed. The procedure for doing this will vary according to caliper design. Always follow the specific procedures given in a service manual. Use the following as an example of these procedures:

  • Remove the brake fluid from the master cylinder.
  • Raise the vehicle and remove the wheel and tire assembly.
  • Make sure the correct caliper is installed on the correct anchor plate.
  • Lubricate the rubber insulators (if so equipped) with silicone dielectric compound.
  • On a sliding or floating caliper, install a C-clamp with the solid end of the clamp on the caliper housing and the screw end on the metal portion of the outboard brake pad. Tighten the clamp until the piston bottoms in the caliper bore , then remove the clamp. Bottoming the piston allows room for the brake pad to slide over the ridge of rust that accumulates on the edge of the rotor.
f46-12.gif Bottoming the piston in the caliper's bore.
  • On threaded-type rear calipers, the piston must be rotated to depress it. This requires a special tool.
f46-13.gif A special tool is required to move a threaded piston into its bore. Courtesy of Ford Motor Company.
  • Disconnect the brake hose from the caliper and remove the copper gasket or washer and cap the end of the brake hose. If only the brake pads are to be replaced, do not disconnect the brake hose. If copper washers or gaskets are used, be sure to use new ones--the old ones might have taken a set and might not form a tight seal if reused.
  • Remove the two mounting brackets to the steering knuckle bolts. Support the caliper when removing the second bolt to prevent the caliper from falling.
  • On a sliding caliper, remove the top bolts, retainer clip, and antirattle springs.
f46-14.gif Sliding caliper removal.
  • On a floating caliper, remove the two special pins that hold the caliper to the anchor plate.
f46-15.gif Floating caliper removal.
  • On a fixed caliper, remove the bolts holding it to the steering knuckle.
  • On all three types, get the caliper off by prying it straight up and lifting it clear of the rotor.
  • Fill the master cylinder reservoirs and bleed the hydraulic system.
  • Check for fluid leaks under maximum pedal pressure.
  • Lower the vehicle and road test it.

Oct 26, 2010 | 2004 Lexus GX 470

1 Answer

What tools needed to replace front brake pads & rotors


Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly
toy_4run_34_frontbrakeassembly.gif








4.0L and 4.7L front disc brake assembly
toy_4run_frontbrakeassembly.gif



To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
      and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.


  1. Remove a small amount of brake fluid from the master cylinder.
  2. Install a used brake pad into the caliper and compress the caliper pistons.
  3. Apply disc brake grease to both sides of the inner anti-squeal shims.
  4. Install or connect the following:

    • Anti-squeal shims to the new brake pads
      NOTE: When replacing worn pads, the anti-squeal shims must be replaced
      together with the pads.

    • 2 brake pads
    • Anti-rattle spring and the 2 caliper pins
    • Clip
    • Front wheel

  5. Depress the brake pedal several times to seat the brake pads.
  6. Check the brake fluid level and top off as needed.

Rear
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Rear wheel






      toy_4run_rearcalbolts.gif



    • 2 cylinder slide pins from rear caliper assembly
    • Caliper assembly from rear caliper mounting
    • 2 brake pads with anti-squeal shims from rear caliper mounting
    • 2 anti-squeal shims from each disc brake pads
    • Pad wear indicator plate from the inner side disc brake pad
    • 4 pad support plates from the rear caliper mounting

To Install:


  1. Install or connect the following:

    • 4 pad support plates on the rear caliper mounting
    • Pad wear indicator plate on the inside brake pad
      Note: Install the pad wear indicator facing downward.

    • Anti-squeal shims on each brake pad
    • 2 disc brake pads with anti-squeal shims to the caliper assembly

  2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
    pins.
  3. Install or connect the following:

    • Disc brake caliper assembly with 2 caliper slide pins
    • Torque to 65 ft-lbs (88 Nm)
    • Rear wheel

  4. Depress the brake pedal several times to seat the brake pads.
  5. Check the brake fluid level and top off as needed.
--- Removal & Installation
Front
To Remove:


  1. Before servicing the vehicle, refer to the precautions in the beginning of
    this section.
  2. Remove or disconnect the following:

    • Front wheel
    • Front brake caliper assembly

  3. Make matchmarks on the disc and the axle hub.
  4. Remove the front disc.

To Install:


  1. Align matchmarks and disc onto axle hub.
  2. Install or connect the following:

    • Front brake caliper assembly with the 2 bolts

      1. Torque to 90 ft-lbs (123 Nm)

    • Front wheel

Sep 23, 2010 | 2003 Toyota 4Runner

1 Answer

Brake pad replacement


Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Front wheels
  3. Place a C-clamp over the caliper as illustrated, place a screw drive head against the outboard pad and hook against the rear of the caliper. Slowly tighten the screw drive and retract the caliper pistons into their bores and breaking the outboard brake pad from the caliper fingers.
  4. Once the pad is free, slide the caliper in on the guides to provide clearance between the rotor and inboard pad.
  5. Place an appropriate prytool through the center opening in the top of the caliper behind the inboard pad between the pistons using care not to contact the piston boots. Pry the pad to free it from the pistons.
  6. Remove the two caliper guide pin bolts and position the caliper aside. Remove the brake pads.
ff17c9d.gif
Place a C-clamp over the caliper as illustrated

b802acb.gif
View of the caliper guide pins and boots (1), anti-rattle clips (2), brake rotor (3), outboard pad (4), caliper adapter (5) and inboard pad (6)

To install:
  1. Completely compress the caliper pistons
  2. Install or connect the following:
    • Brake pads with anti-rattle clips onto the adapter
    • Caliper and align the guide pin bolt holes with the guide pins. Install the pin bolts and tighten to 32 ft. lbs. (43 Nm).
    • Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm)
    • Wheels
    • Negative battery cable
  3. Check and adjust the brake system fluid level and road test the vehicle.

Nov 01, 2009 | 2005 Chrysler Pacifica

1 Answer

How do i replace front pads on 2005 chrysler pacifica


PLEASE DON'T FORGET TO RATE!!!!

Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Front wheels
  3. Place a C-clamp over the caliper as illustrated, place a screw drive head against the outboard pad and hook against the rear of the caliper. Slowly tighten the screw drive and retract the caliper pistons into their bores and breaking the outboard brake pad from the caliper fingers.
  4. Once the pad is free, slide the caliper in on the guides to provide clearance between the rotor and inboard pad.
  5. Place an appropriate prytool through the center opening in the top of the caliper behind the inboard pad between the pistons using care not to contact the piston boots. Pry the pad to free it from the pistons.
  6. Remove the two caliper guide pin bolts and position the caliper aside. Remove the brake pads.
24539c8.gif
Place a C-clamp over the caliper as illustrated

6ccd8b6.gif
View of the caliper guide pins and boots (1), anti-rattle clips (2), brake rotor (3), outboard pad (4), caliper adapter (5) and inboard pad (6)

To install:
  1. Completely compress the caliper pistons
  2. Install or connect the following:
    • Brake pads with anti-rattle clips onto the adapter
    • Caliper and align the guide pin bolt holes with the guide pins. Install the pin bolts and tighten to 32 ft. lbs. (43 Nm).
    • Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm)
    • Wheels
    • Negative battery cable
  3. Check and adjust the brake system fluid level and road test the vehicle.

Nov 01, 2009 | 2005 Chrysler Pacifica

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