Question about 2004 Ducati Monster 620 Capirossi

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Fuel Tank Filler Removal 2002 Monster 620

2002 Monster 620e I have no Fuel pressure to the injectors, and am in process of removing the top of the fuel tank so that I can get to the pump. I cant get it off. I have taken the 5 allen bolts off and removed the cap. I then removed the 5-6 small set screws that look like they hold this cap system on, but nothing, it wort come off. Any advice?

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  • Anonymous Mar 15, 2014

    I have a t595. cant find out where the fuel injection pump bolts onto the motor

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  • Master
  • 2,712 Answers

Pull real hard. Or you can use a small thin plastic prybar, with a rag between it and the tank and slowly work the assy out. Its in there real good.

Posted on Nov 20, 2008

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1 Answer

Evap system


The FSM is clear on this. each hose and fitting must be air tight.
or the the car vents gas fumes full time, and the EVAP ECU tests
(monitor) make sure this all works.
you can just look at the left and right side above rear tires. and see
if your hands are small enough to fit here. Id bet not.
some mech, report, the tank can be tilted down at front (drained fuel)
and gain access.
keep in mind, you get fuel siphoning at any time. do not open the system, with fuel in the tank, and then drive to autozone,
i loosen the gas cap so that pressure can not build in tank.
expanding fuel can push fuel out , during a filter change. very
dangerous in a garage, and you gone.
it's just a vent hose, you can see, it and what needs to be done is really obvious. given you arms sides and lenght.
my fsm states, " TANK pull"

Removal & Installation

  1. Relieve the fuel system pressure and disconnect the negative battery cable.
  2. Remove the fuel filler cap from the fuel tank.
  3. Have a Class B fire extinguisher near the work area. Use a hand operated pump device to drain as much fuel through the fuel filler neck as possible.
  4. Use a siphon to remove the remainder of the fuel in the tank by connecting the siphon to the fuel pump outlet fitting.
    CAUTION Never drain or store fuel in an open container because there is the possibility of a fire or an explosion.
  5. Reinstall the fuel filler cap.
  6. Remove the rear seat cushion from vehicle (if so equipped).
  7. Disconnect the fuel pump motor connector and sending unit electrical connectors.
  8. Disconnect the wire harness grommet and harness through the vehicle floor pan.
  9. Raise and safely support the vehicle.
  10. Remove the fuel filler hose clamp from the filler neck assembly.
  11. Remove the fuel breather hose clamp from the filler neck assembly.
  12. Remove the fuel filter inlet hose clamp and hose from the filter.
    NOTE A small amount of fuel may be released after the fuel hose is disconnected. In order to reduce the chance of personal injury, cover the fitting to be disconnected with a shop towel.
  13. Remove the fuel vapor clamp and hose, and fuel return hose clamps and hose from the respective fuel lines.
  14. Using a suitable transaxle jack, support the fuel tank.
  15. Remove the fuel tank retaining bolts and lower the tank.
To install:
  1. Reconnect all fuel hoses, lines and the fuel breather hose to the fuel tank.
  2. Place the fuel tank in its proper space using the transaxle jack, Install the fuel tank retaining bolts.
  3. Remove the transaxle jack.
  4. Reconnect all fuel hoses, lines and the fuel breather hose to the fuel tank.
  5. Install the fuel breather hose and hose clamp to the filler neck assembly.
  6. Install the fuel vapor hose and hose clamps. Install the fuel return hose and hose clamp to the respective fuel lines.
  7. Install the fuel filter inlet hose and hose clamp to the filter.
  8. Lower the vehicle. Install the wire harness and grommet through the vehicle floor pan.
  9. Connect the fuel pump motor and the sending unit connectors.
  10. Install the rear seat cushion. Reconnect the negative battery cable.
"

Mar 26, 2013 | 2002 Suzuki Esteem

1 Answer

How can i get to the fuel pump on a 92 acura vigor?


  • REMOVAL & INSTALLATION
  • Print
    The fuel pump on all models except the 1986-90 Integra, is located in the fuel tank. On the 1986-90 Integra the fuel pump is located under the rear of the vehicle, near the drivers side of the fuel tank.


    PRESSURE TESTING

    See Figure 1
    On all models, the fuel pump should run for about 2 seconds when the ignition is first turned ON . By removing the filler cap and listening at the filler, it should be possible to hear the pump run each time the ignition is switched ON . It will then stop again until the starter is activated.


    0900c1528004984f.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Fig. 1: Checking the fuel system pressure

    1. Disconnect the negative battery cable and remove the fuel filler cap.
    2. Relieve the fuel system pressure.
    3. Remove the service bolt and attach a fuel pressure gauge to the top of the fuel filter.
    4. Start the engine and measure the fuel pressure with the engine idling and vacuum hose to the pressure regulator disconnected;



    1986-1989 Integra-35-41 psi. (240-279 kPa) 1990-93 Integra-37-44 psi. (255-304 kPa) 1989-90 Legend-36-41 psi. (250-279 kPa) 1991-93 Legend-38-46 psi. (265-314 kPa) Vigor-43-50 psi. (300-350 kPa)
    1. Check to see that the pressure decreases when the vacuum hose is connected.
    2. If the pressure is higher than specifications, check for a pinched or clogged fuel return hose or faulty pressure regulator.
    3. If the pressure is lower than specifications, check for a clogged filter, defective pressure regulator or leakage in the fuel line.
    4. After inspection, remove the pressure gauge and install the service bolt with a new washer.


    REMOVAL & INSTALLATION

    1986-1989 Integra

    1. Disconnect the negative battery cable.
    2. Relieve the fuel system pressure.
    3. Raise and safely support the vehicle and remove the left rear wheel.
    4. Remove the fuel pump cover bolts and the cover.
    5. Remove the fuel pump mount bolts and the fuel pump with it's mount.
    6. Disconnect the fuel hoses and the electrical connectors.
    7. Installation is the reverse of removal. Use new sealing washers when connecting the fuel hoses. After the pump is installed, turn the ignition switch ON and OFF a number of times to pressurize the system and check for leaks.

    1990-93 Integra and Vigor
    See Figures 2 and 3
    1. On Integra, remove the rear seat and access panel and disconnect the wiring.
    2. Remove the fuel tank.
    3. Remove the pump flange mounting nuts and lift the pump out.
    4. Installation is the reverse of removal. Use new sealing washers when connecting the fuel hoses. After the pump is installed, turn the ignition switch ON and OFF a number of times to pressurize the system and check for leaks.



    0900c15280049850.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Fig. 2: Removing the fuel pump access cover-Legend and Vigor


    0900c15280049851.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Fig. 3: Removing the fuel pump assembly-Legend and Vigor
    Legend

    1. Disconnect the negative battery cable.
    2. Relieve the fuel system pressure.
    3. Remove the maintenance access cover in the luggage area.
    4. Disconnect the fuel lines and the electrical connectors.
    5. Remove the fuel pump from the fuel tank.
    6. Installation is the reverse of removal. Use new sealing washers when connecting the fuel hoses. After the pump is installed, turn the ignition switch ON and OFF a number of times to pressurize the system and check for leaks.

    Nov 09, 2012 | 1992 Acura Vigor

    2 Answers

    I need change the fuel pump


    Hi, The fuel pump is in the tank. You will have to remove the tank to get at it. Good luck

    Jun 21, 2011 | 1995 Ford Windstar

    1 Answer

    Where is the fuel pump on a 1997 Mercury Cougar XR7 and how di get to it?


    It's inside the fuel tank. Access is on top. Remove tank. 2 straps hold it in place.

    Removal
    1. Relieve fuel system pressure as described under Fuel System Pressure Relief.
    1. Drain fuel from the fuel tank as described.
    1. Raise vehicle on hoist.
    1. Remove the exhaust system as required. Refer to Section 09-00.
    1. NOTE: The connections for the rear fuel supply return and vapor tube (9S278) to the fuel pump module are on top of the fuel tank and are inaccessible. They must be disconnected with the fuel tank partially lowered from the vehicle.

      Disconnect fuel tank to filler pipe hose (9047) and vent hoses connecting the fuel tank filler pipe (9034) to fuel tank. Disconnect one end of the vapor crossover hose at the rear over the driveshaft (4602).
    1. Place a safety support under the fuel tank. Remove the bolts from the fuel tank support straps (9092). Take care not to deform the fuel tank or fuel tank support straps. Fuel tank capacity and/or fuel pick-up may be adversely affected.
    1. Partially remove the fuel tank and disconnect the rear fuel supply return and vapor tubes at push connect fittings using Fuel Line Disconnect Tool Set T90T-9550-S. Disconnect electrical connector from the fuel pump module.
    1. Remove fuel tank from the vehicle.

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    Nov 12, 2010 | 1997 Mercury Cougar XR7

    1 Answer

    Where is the gas filter located on a 2002 S60--4dr.


    Removal & Installation


    NOTE

    The fuel filter is either on the left side of the firewall or next to the fuel pump near the left side of the fuel tank.


    1. Before servicing the vehicle, refer to the Precautions section.
    2. Relieve the fuel system pressure.
    3. Remove or disconnect the following:
      • Negative battery cable
      • Fuel filler cap
      • Fuel lines from the fuel filter
      • Fuel filter from the bracket

    To install:

    1. Install or connect the following:
      • Fuel filter to the bracket
      • Fuel lines to the fuel filter
      • Fuel filler cap
      • Negative battery cable
    2. Start the engine and check for leaks.
    3. 7923xg11.gif

    Oct 23, 2010 | 2002 Volvo S60

    1 Answer

    Can fuel pump be put in without dropping the tank.


    Removal & Installation To Remove:
    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:
      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device
    To Install:
    1. Install or connect the following:
      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame
        1. Torque to: 33 ft. lbs. (45 Nm)
      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable
    2. Refill the tank.
    3. Run the engine and check for leaks.
    View of the in-tank fuel pump assembly. 7924jg21.gif

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    Oct 09, 2010 | 1999 GMC Jimmy

    1 Answer

    Instructions on how to remove fuel pump for 95 chevy blazer 4x4


    Removal & Installation
    To Remove:


    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:

      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top
        of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device

    To Install:


    1. Install or connect the following:

      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame

        1. Torque to: 33 ft. lbs. (45 Nm)

      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable

    2. Refill the tank.
    3. Run the engine and check for leaks.






    View of the in-tank fuel pump assembly.
    7924jg21.gif




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    Sep 23, 2010 | Chevrolet Blazer Cars & Trucks

    3 Answers

    Needs fuel pump


    Removal & Installation To Remove:
    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:
      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device
    To Install:
    1. Install or connect the following:
      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame
        1. Torque to: 33 ft. lbs. (45 Nm)
      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable
    2. Refill the tank.
    3. Run the engine and check for leaks.
    View of the in-tank fuel pump assembly. 7924jg21.gif

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    Sep 18, 2010 | 1997 Chevrolet Blazer

    1 Answer

    How to put hi pressure fuel pump into the engine,it does not have any mark on the pump rotor?


    prev.gif next.gif Removal & Installation To Remove:
    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:
      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device
    To Install:
    1. Install or connect the following:
      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame
        1. Torque to: 33 ft. lbs. (45 Nm)
      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable
    2. Refill the tank.
    3. Run the engine and check for leaks.
    View of the in-tank fuel pump assembly. 7924jg21.gif

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    Jul 15, 2010 | 2004 Chevrolet Blazer

    1 Answer

    HOW DO I REPLACE THE FUEL PUMP ON 2003 CHEVY S10 PICK UP


    Removal & Installation To Remove:
    1. Properly relieve the fuel system pressure.
    2. Drain the fuel tank through the filler pipe.
    3. Support the fuel tank.
    4. Remove or disconnect the following:
      • Negative battery cable
      • Filler neck
      • Shield and tank straps
      • Fuel lines and vapor hose from pump and tank
      • Electrical connection from fuel pump
      • Fuel tank
      • Fuel pump/sending unit assembly by turning the locking ring (located on top of the fuel tank) counterclockwise using a spanner wrench
      • Fuel pump from the fuel lever sending device
    To Install:
    1. Install or connect the following:
      • Fuel pump in tank with new seal around opening
      • Tank and connect fuel lines and vapor hose
      • Tank to the frame
        1. Torque to: 33 ft. lbs. (45 Nm)
      • Shield
      • Fuel filler neck and clamp
      • Negative battery cable
    2. Refill the tank.
    3. Run the engine and check for leaks.
    1e2538e.gif

    Jun 26, 2009 | 1998 Chevrolet S-10 Pickup

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