Question about 2003 Ducati Monster 620 i.e.

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Front rotor i have a 06 m620

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Lately i've having problem with the front brake system it's making some small noises every time the tire runs a full circle when the pad hit the same spot on the front rotor therefore i assume it's becuz there is some damage to the rotor? should i just buy a OEM one or i can change to some better front rotor too?? would a 320mm in diameter, 5.5mm thick rotor fit on my bike? cuz i notice the OEM one is 4.5mm,OEM front rotor will cost around $249. You can get a good aftermarket one like the Galfer wave rotor for ~$265. Also, check your caliper and give it a good cleaning to make sure the pistons arent gunked up and not retracting properly,,,

Posted on Nov 10, 2008

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SOURCE: front rotor

lately i've having problem with the front brake system it's making some small noises every time the tire runs a full circle when the pad hit the same spot on the front rotor therefore i assume it's becuz there is some damage to the rotor? should i just buy a OEM one or i can change to some better front rotor too?? would a 320mm in diameter, 5.5mm thick rotor fit on my bike? cuz i notice the OEM one is 4.5mm,OEM front rotor will cost around $249. You can get a good aftermarket one like the Galfer wave rotor for ~$265. Also, check your caliper and give it a good cleaning to make sure the pistons arent gunked up and not retracting properly,,,

Posted on Nov 10, 2008

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Front disc brake assembly diagram


SECTION 206-03: Front Disc Brake 1999 Escort/Tracer Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/06/1998 Front Disc Brake Front Disc Brake System Components
Item Part Number Description 1 1125 Front Disc Brake Rotor 2 2B296 Disc Brake Caliper Locating Pin 3 2B120 Disc Brake Caliper 4 2001 Brake Pads 5 - Copper Washers (2 Req'd) 6 - Banjo Bolt 7 2078 Front Brake Hose 8 2W303 Brake Caliper Bolt- (2 Req'd) 9 2814 Brake Hose Clip The front disc brake system consists of a single-piston front disc brake caliper (2B120) and a ventilated front disc brake rotor (1125). The brake shoes and linings (2001) are held in the front disc brake caliper by two front disc brake caliper locating pins (2B296) and two springs. The inboard brake shoe and lining is equipped with a wear indicator that makes a squealing noise when the brake shoes and linings are worn beyond recommended use.

2010&c18=modelyear&c20=n41287&c35=wsm%2cfront%20disc%20brake%2csxf%2c206-03%2cdescription%20and%20operation&s=1366x768&c=32&j=1.3&v=y&k=y&bw=995&bh=428&ct=lan&hp=n&[aqe] ddll111_28.gif

Dec 15, 2010 | 1999 Mercury Tracer

1 Answer

How do you get the capierer pin off to put front brake pads on my Mercury Sable LS?


Section 06-03: Brakes, Front Disc 1999 Taurus, Sable Workshop Manual REMOVAL AND INSTALLATION Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478) . Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120) , front disc brake rotor shield (2K004) or front wheel knuckle (3K185) .
  1. Remove rear brake pin retainers (2N386).
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125) . Do not pry directly against metal caliper piston or damage will occur.
  1. NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .

    Position disc brake caliper out of the way.
  1. Remove inner outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate .
  1. Inspect both rotor braking surfaces. Minor scoring or buildup of lining material does not require machining or replacement of front disc brake rotor.
-----------------------------------------------------------------
remove the 2 pins, #10 in pic. Usually has a dust cover over pin accessopening. Usually torx haed or hex head bolts (pins).


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Nov 12, 2010 | 1999 Mercury Sable

1 Answer

06 Audi A4 with 37,000 miles. Dealer say it needs brake pads front and back as well as rotors in the front. This is my wife's car and she is a conservative driver. Why would it need rotors and rear pads....


why dont you just pull off one tire in the front tires off yourself and inspect the rotors with you finger nail...run it up and down the surface if it gets caught on anything or you feel deep groves then yes hes telling you the truth! Have all brakes done!

Aug 03, 2010 | 2006 Audi A4

1 Answer

I need to know the procedure for r and r on a front rotor if this is something that can be done at home with limited tools?


1999 Taurus/Sable Section 06-03: Brakes, Front Disc 1999 Taurus/Sable Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/25/1998 Disc Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Be careful to avoid damage or interference with caliper bleeder screw fitting and front disc brake rotor shield (2K004).
  1. ani_caut.gif CAUTION: Handle front disc brake rotor (1125) and disc brake caliper (2B120) assembly in such a way as to prevent deformation of front disc brake rotor , and nicking, scratching or contamination of brake linings/rotor surfaces.
    NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .


    Remove caliper anchor plate bolts and discard. Position disc brake caliper out of the way. Prevent separation of caliper housing from anchor bracket because contamination of guide pin journals can occur.
  1. NOTE: If excessive force must be used during front disc brake rotor removal, the front disc brake rotor should be checked for runout prior to installation.


    If additional force is required to remove front disc brake rotor , apply Rust Penetrant and Inhibitor F2AZ-19A501-A or equivalent meeting Ford specification ESR-M99C56-A on front and rear rotor/hub mating surfaces. First, strike front disc brake rotor between lug bolts (1107) with a plastic hammer. If this does not work, attach 2-3 Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor . Remove front disc brake rotor from wheel hub (1104) assembly by pulling it off the lug bolts.
Installation
  1. If original front disc brake rotor is being installed, make sure rotor braking and mounting surfaces are clean.
  1. ani_caut.gif CAUTION: Failure to clean rust and foreign material from rotor and hub mounting faces when installing new or old front disc brake rotors will result in high rotor runout, which will speed up the development of brake roughness shudder vibration.
    Apply a small amount of Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A to pilot diameter of front disc brake rotor.
  1. Install front disc brake rotor on wheel hub assembly.
  1. Install disc brake caliper and new caliper anchor bracket bolts on front disc brake rotor . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
  1. ani_caut.gif CAUTION: Failure to tighten lug nuts (1012) in a star pattern may result in high rotor runout, which will speed up the development of brake roughness, shudder and vibration.
    Install wheel and tire assembly on vehicle. Tighten lug nuts to 115-142 Nm (85-104 lb-ft) using Rotunda Accutorq® Lug Nut Socket 164-R0303 or equivalent on a 1/2 inch air impact wrench, or use a torque wrench.
  1. Lower vehicle.
  1. Pump brake pedal prior to moving vehicle to position brake linings.
  1. Road test vehicle.









May 25, 2009 | 1999 Mercury Sable

2 Answers

Cant remove wheel hub


here is procedure

Section 04-01: Suspension and Wheel Hubs, Front 1996 Taurus, Sable Workshop Manual
REMOVAL AND INSTALLATION Wheel Hub Bolt Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Refer to Section 04-04 .
  1. Remove disc brake caliper (2B120), and front disc brake rotor (1125). Refer to Section 06-03 .
Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478). Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120), front disc brake rotor shield (2K004) or front wheel knuckle (3K185).
  1. Remove rear brake pin retainers (2N386). ( I think it is a T 40 torx bit you need)
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125). Do not pry directly against metal caliper piston or damage will occur.
  1. Position disc brake caliper out of the way and support with wire to avoid damaging the disc brake caliper and front brake hose (2078).
  1. Remove outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate.
  1. Remove inner brake shoe and lining assembly.
  1. Position lug bolt (1107) to clear front wheel knuckle (3K185).
  1. Remove lug bolt from wheel hub (1104).



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Installation
  1. Install lug bolt into wheel hub.
  1. Using a lug nut (1012), seat wheel hub bolt into wheel hub.
  1. Install front disc brake rotor and disc brake caliper. Refer to Section 06-03 .
  1. Install wheel and tire assembly. Tighten lug nut to 115-142Nm (85-104 lb-ft).

May 25, 2009 | 1996 Mercury Sable

1 Answer

Front rotor


lately i've having problem with the front brake system it's making some small noises every time the tire runs a full circle when the pad hit the same spot on the front rotor therefore i assume it's becuz there is some damage to the rotor? should i just buy a OEM one or i can change to some better front rotor too?? would a 320mm in diameter, 5.5mm thick rotor fit on my bike? cuz i notice the OEM one is 4.5mm,OEM front rotor will cost around $249. You can get a good aftermarket one like the Galfer wave rotor for ~$265. Also, check your caliper and give it a good cleaning to make sure the pistons arent gunked up and not retracting properly,,,

Nov 10, 2008 | 2003 Ducati Monster 620s i.e.

1 Answer

Sony cdx m620


I just repaired my sony. Just order a new front flat cable. Costs about EUR 16,- incl. shipment. Repair is done in 15 min.

Sep 16, 2008 | Sony CDX-M620 CD Player

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