Question about 2007 CCM 404 DS Moto

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Battery tipe What battery should I use for my CCM?

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I have a ccm 644 that won't start bought new battery and checked the air filter which had oil in the bottom of the filter box. Turns over no problem but no start any ideas.


Hi, Philipirk and the usual suspects are:
1. Fuel tank empty.
2. Fuel supply valve/petcock turned off.
3. Fouled spark plugs.
4. Engine flooded as a result of overuse of the enricher.
5. Vacuum hose to the fuel supply valve/petcock disconnected, broken, cracked, or pinched.
6. Fuel valve/petcock or filter clogged.
7. Discharged battery, check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
8. Loose or corroded wire connection at the coil, battery or plug between ignition sensor and module.
9. Spark plug cables in bad condition and shorting, cable connections loose, or connected to the wrong cylinders.
10. Ignition timing incorrect due to a faulty ignition coil, ignition module or sensors (MAP, CMP, CKP, O2 and/or BAS).
11. Security alarm needs a reset.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM 644 Dual Sport Supermoto 2003 service manual DOWNLOAD FREE FULLMANUALS...
Rotax Manual pdf
CCM Spares 644 Dual Sport
CCM 644 DS Dual Sport Parts
CCM 644 Dual Sport

Jun 10, 2014 | CCM SR-40 Motorcycles

1 Answer

Ccm 604e missfire


Hi, Anonymous and the usual suspects are:
1. Spark plugs in bad condition or partially fouled.
2. Spark plug cables in bad condition and leaking.
3. Spark plug gap too close or too wide.
4. Faulty ignition coil, module, and or sensor.
5. Battery nearly discharged.
6. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
7. Intake air leak.
8. Water, dirt, or rust in the fuel system, carburetor and/or filter.
9. Fuel tank vent system plugged or carburetor vent line closed off.
10. Carburetor controls misadjusted.
11. Damaged carburetor.
12. Loose, dirty, or corroded ignition module connector at crankcase.
13. Faulty MAP, CKP, O2, and/or CMP sensors.
14. Incorrect valve timing.
15. Weak or broken valve springs.
16. Damaged intake or exhaust valve.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have nice a day.
CCM MAGNUM BrutaliTune Tunable Motorcycle Performance Exhaust Muffler
SILVER spark plugs 2 for CCM 560 604 640 R30
Rotax Manual pdf
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Apr 16, 2014 | CCM 604 DS Supermoto Motorcycles

1 Answer

Remove seat


Hi, Anonymous sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM FT 710 2010 service manual DOWNLOAD FREE FULLMANUALS COM
http://www.ludd.luth.se/~joshua/xf650/xf650service.pdf
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Mar 23, 2014 | 2009 CCM FT710

1 Answer

Taken wirein loom of and not put bak properley evry time I connect battery it try 2 start


Hi, Anonymous for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. If necessary, transport your bike to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your problem. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM 604 DS 1998 MODEL WIRING DIAGRAM NEEDED please
CCM 604 DS Supermoto wiring diagram Google Search
CCM 604 Trail 2001 service manual DOWNLOAD FREE FULLMANUALS COM
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Mar 07, 2014 | 2001 CCM 604 DS Supermoto

1 Answer

Ccm 644 back fire


Hi, Anonymous and the usual suspects are:
1. A severely drained battery.
2. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Faulty main circuit breaker and or connections.
4. Faulty ignition coil and or connections.
5. Faulty spark plug, oil or gas fouled, wrong heat range or service type, wrong gap, loose in the cylinder head, broken electrode or insulator.
6. Faulty spark plug cables, leaking or broken, internal damage.
7. Faulty ignition module, switch, CKP, MAP, CMP, sensor and or any connector in the ignition circuit could have corroded, loose, or broken pins/sockets
8. Burnt exhaust valve or air leak in the exhaust system.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
Should be backfiring so much Fuelling
Fuelling
http://www.ludd.luth.se/~joshua/xf650/xf650service.pdf
CCM Spares 644 R30
CCM R30

Nov 04, 2012 | 2002 CCM RC 30

1 Answer

My ccm 604 has no spark from the ht lead


Hi, Anonymous if you have a CKP sensor it needs compression to send the correct signal to the ICM/ECM, make sure both spark plugs are in heads and use a grounded third plug to check for spark or hold spark plug cable close to spark plug in the head. If still not getting spark the usual suspects are:
1. Fouled spark plugs.
2. Discharged battery, check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Loose connection at ignition coil or plug between ignition sensor and module.
4. Spark plug cables in bad condition, shorting / leaking, spark plug cable connections loose.
5. Faulty ignition coil or ignition / electronic module
6. Failed CKP, CMP, or BAS sensor.
7. Faulty ignition switch.
8. Security alarm failing to disarm needs reset
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM 604 Supermoto MAGNUM MAGIC Spark Plug Intensifier Kit Ignition Module...
Iridium DR8EIX Spark Plug
Rotax Manual pdf
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Oct 05, 2012 | 2002 CCM 604 DS Supermoto

1 Answer

Ccm 644 misfire


Hi, Anonymous and the usual suspects are:
1. Spark plugs in bad condition or partially fouled.
2. Spark plug cables in bad condition and leaking.
3. Spark plug gap too close or too wide.
4. Faulty ignition coil, module, and or sensor.
5. Battery nearly discharged.
6. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
7. Intake air leak.
8. Water, dirt, or rust in the fuel system, carburetor and/or filter.
9. Fuel tank vent system plugged or carburetor vent line closed off.
10. Carburetor controls misadjusted.
11. Damaged carburetor.
12. Loose, dirty, or corroded ignition module connector at crankcase.
13. Faulty MAP, CKP, O2, and/or CMP sensors.
14. Incorrect valve timing.
15. Weak or broken valve springs.
16. Damaged intake or exhaust valve.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have nice a day.
http://forum.ccmmad.co.uk/topic/7175656/2
2003 CCM 644 Dual Sport Review Test Ride
Rotax Manual pdf
CCM Spares 644 Dual Sport
CCM 644 Dual Sport

Feb 25, 2012 | 2007 CCM 644 DS Dual Sport

1 Answer

Ccm 644 carbs flooding when engine off


Hi, Anonymous and the usual suspects are:
1. Dirt or other foreign matter between float valve and its seat.
2. Float valve sticking.
3. Float valve and/or valve seat worn or damaged.
4. Float misadjusted.
5. Float cracked, leaky or damaged.
6. Excessive "PUMPING" of hand throttle grip.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have nice a day.
Carburetter experts required
http://www.hainesmc.co.uk/ccm_motorcycle_spares/ccm_644_spares/ccm_644_carburettor_spares_and_upgrades
CCM 644 Dual Sport Supermoto 2003 service manual DOWNLOAD FREE FULLMANUALS...
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CCM 644 Dual Sport

Feb 21, 2012 | CCM Motorcycles

1 Answer

Oil tipe


which all I can assume is fully synthetic.Fully synth is fine and the mobil oil is top quality just make sure you use a fully synth MOTORCYCLE oil. Dont be tempted to use car stuff: it is different because of clutch differences.,,

Nov 10, 2008 | 2007 CCM CR-40

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