2001 Harley Davidson XL 1200 C Sportster Custom Logo
david Posted on Apr 02, 2012

Ive got a 06 harley 1200 sportster when it warms up it starts to cough an sputter through the carb dosent do it all the time but on ocassion it runs fine just takes spells that it does it rebuilt the

Checked the air filter its clean , also the plugs are a little white the bike does have straight pipes with a k&n filter i also rejetted it for the change in the pipes an filter ,.

5 Related Answers

Anonymous

  • 27 Answers
  • Posted on Feb 18, 2009

SOURCE: 2003 dyna lowrider,sputters spits and coughs.clears up when you p

Check HT leads, connection and the spark at the plug to see if it nice and bright.

Is the battery charged fully or is it old? They don't last very long on Harleys.

See if the regulator is any good ( dealer or friend swap if possible to check).

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Anonymous

  • 1 Answer
  • Posted on Jun 08, 2009

SOURCE: 2003 sportster wont start or run right when it is warmed up

this may or may not be the same as mine, but I have an 03 XLH 883 and it comes to find out that the Ignition location and componeets is a lot different in most models. Finding parts and information has been a travesty at best. First thing is, everyone uses a different name for the same thing. On my model as it turns out, the Crank/ Cam Positioning Sensor is the same as the Ignition Module. On other Bikes it is mounted elsewhere. From all the reading and searching I have done, each of the symptoms are slightly different, as well as components mounted in different locations. unfortunaly there is alot of confusion on this topic even though it seems like it is fairly common. the new module was quite difficult to locate and replace. PLus the directions/ wiring are quite vague and cloudy. The first Module has 5 wires but the new one only has 2. It is not clear which wire goes to which side of the coil, so be careful when you hook it up...

OneRide

Gar

  • 384 Answers
  • Posted on Jun 11, 2009

SOURCE: missfiring, banging on over run,starts after about 10 minutes

Weak or failing ignition coil and/or module will cause this, as will a flooding carb.

Anonymous

  • 1 Answer
  • Posted on Aug 30, 2009

SOURCE: when it warms up it miss fires

I had the same problem with my 04 1200C. It was a defective crank position sensor. replaced the sensor and no problems since.
Good Luck

Anonymous

  • 23 Answers
  • Posted on Apr 11, 2010

SOURCE: I have a 03 Harley XL Custom Sportster that has a

You are experiencing a lean condition (to much air vs fuel) due to your exhaust and k & n filter modifications. This means you'll have to re-jet you carb so more fuel is introduced so proper ignition can take place. Running lean will result in detonation and big dollar repairs. If you have fuel injection you will have to purchase a fuel/ignition management module i.e. power commander, sreaming eagle race tuner or the like so you can upload the correct air/fuel mixtures as per your mods.

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1helpful
2answers

I have a 93 sportster 1200 thats kinda hard to start dosent want to idll

On pretty much ALL Harley's (and all other air cooled V-Twins), the rear cylinder runs hotter because the front cylinder tends to semi-block the airflow coming to it.

You have only one carb, so if it was jetted right for one cylinder, the other cylinder wouldn't be too far off.

Most likely from your description (rear cylinder quits how ever at above 1700 rpms, sputters from time to time on rear cylinder, rear plug is a lot cleaner than front one), I would look at an air leak (common on Harley's) where the intake manifold joins the rear cylinder head, and/or an exhaust leak at the rear pipe.
1helpful
2answers

2003 harley 1200 custom sportster with 50 miles strats up fine with choke pulled out. once engine is warm and choke is pushed in 50% bike stalls out. have repalaced gas, spark plugs and just took apart...

A 2003 model with only 50 miles?? Wow....well,since youve already taken the carb apart and cleaned it,did you hook up the vaccum line for the VOES switch on the intake manifold? If so,..when you get the bike running,..spray some brake clean around the intake where it bolts to the heads.If the idle picks up,or starts to sputter,..youve got leaking intake gaskets. Which is a good possibility on a bike that old with that few miles on it.The choke essentailly adds more fuel to the motor,and by what your saying,the bike is obviously running lean. Also,...im ASSUMING that you have fresh gas in it,and the petcock is turned on.
0helpful
1answer
1helpful
1answer

Layed up my 1200 sportster for 8 months while overseas.now running rough with high idle when normal temp and cutting out sometimes.im thinking carb .ive adjusted the idle but still not right

If your bike sat for that long with fuel in the carb, it's probably gummed up the carb on the inside. The carb needs to be disassembled and cleaned out on the inside. This is job best left to someone who is experienced in this area.

Steve
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1answer
0helpful
2answers

2003 Harley Davidson XL 1200 C Sportster It starts and runs perfect when cold.When it warms up to 150 degrees at wide open acts like it is running out fuel,At 180 does it at half throttle and above,At 190...

That's a strange one. The only things I can think of suggesting are:
  • Clogged gas cap vent. The next time is starts running poorly, remove the gas cap briefly and see if things improve. If so, then the cap is not venting as it should.
  • Moisture trapped in float bowl. Drain the contents on the carburetor float bowl into a clean container and check for dirt, rust, water, or anything else that doesn't belong there.
  • Dirty fuel filter. If there is one, replace it.
  • Air leak between carb and engine. Check tightness of clamps and manifolds for cracking. WD-40 sprayed around those areas with the engine idling will help detect any leaks.
That's all I can think of. Please let me know if any of my suggestions fixed it.
0helpful
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0helpful
1answer

2003 dyna lowrider,sputters spits and coughs.clears up when you p

Check HT leads, connection and the spark at the plug to see if it nice and bright.

Is the battery charged fully or is it old? They don't last very long on Harleys.

See if the regulator is any good ( dealer or friend swap if possible to check).

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