2009 KTM 250 SXF Logo
Grant Posted on Mar 05, 2012

Gear selector shaft replacement

I think the spline on the gear selector rod / shaft has sheered off (on the inside). I was just able to get the bike back into natural but there is lots of movement. Its not the gear shifter. Its definitely an internal problem. How do I change the selector rod? Any help would be much appreciated!

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  • Posted on May 01, 2012
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Take off gear selector remove kickstart drain oil cooling system take back brake pedal off undo outer casing remove casing take clutch n hub out remove shaft an reverse procedre hope this helps u

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tombones

  • 3567 Answers
  • Posted on Apr 01, 2009

SOURCE: oil leak on gear shifter shaft

You will want to remove the cover then use a light plastic hammer and a small punch to remove the seal. It should come out very easy. Install the new seal evenly.

Please rate this answer. Thanks!

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Anonymous

  • 292 Answers
  • Posted on Jul 13, 2011

SOURCE: i,ve got a oil leak

Thank you for contacting FixYa with your inquiry.
This is not to bad of a parts replacement. The seal on the gear selector gets a lot of down thrust and has a tendency to wear to a slightly oval shape and leak.
The easiest way to fix is remove the gear selector lever (Mark the position with an awl or nail). Then remove the side case. Ease it off so you don't damage the gasket. You should now be able to pry the old one out with a screw driver. Lightly coat the new one with Loctite bearing mount and gently tap back into place. Replace the gasket if you tore or damaged the old side case gasket.
This should be a simple and inexpensive fix.
If you need more assistance let us know,
Best regards,
TF

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