Question about Hyosung GT 650 Motorcycles

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Stalling when putting it into gear,. help

My hyosung gt650r 06 stalls when putting it into gear. the clutch is not working and i have adjusted it fully by the cable. wht can i do?

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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  • 2712 Answers

SOURCE: Power restrictor

Replace carb slides. Order the parts from hyo dealer. Remove carbs. Take out old slides and replace with new ones

Posted on Nov 10, 2008

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rselvy
  • 83 Answers

SOURCE: Grabby clutch in 1st.

I'll bet you replaced the "fiber" plates only in which case you need to either take the steel plated out and have them sand blasted, or preferably "glass beaded", you have a hot spot on one of the plates which is causing the clutch to be "grabby" also not sure if you replaced the clutch springs but if you did and they are after market they may be to high of spring pressure.
Did you install a stock clutch or a after market one? Many times the after market hi-performance clutches are made with aluminum plates and then they add the fiber and the clutch will chatter because the engine HP to to substantial for the aluminum to handle. I highly recommend using the stock Yamaha clutch plates and springs. They are of the highest quality and are the best to use.
Please let me know what type of plates you are running and I'll work from there with you. Also if you cannot get the plates blasted you can take them out and rough them up on your garage floor. Your want to use even pressure and move in a circular motion to scratch them up. Make sure you clean them afterward in mineral spirits. You can buy that at any paint store real cheap.
Good Luck,
RSelvy

Posted on Dec 12, 2008

  • 104 Answers

SOURCE: clutch snatching Madass 125cc

Could be burnt, or scorched clutch discs. DId you check the oil lately? I believe the Madasses have a wet clutch, right? Hope you didn't burn up the whole clutch basket. But you may have. Check the oil now!!!

Posted on Mar 20, 2009

DickCanFixIt
  • 948 Answers

SOURCE: kawasaki klr 650 stalles when put in gear with

Sidestand must be retracted and sidestand switch functioning or the engine dies as a safety feature to keep you from riding off with the sidestand down. If the sidestand is up and it still dies, disconnect the sidestand switch and put a jumper in there. If the problem goes away, your switch is faulty.

Posted on Apr 02, 2009

  • 1 Answer

SOURCE: suzuki gz 125 stalls when put into first gear

does this only happen when your side stand is down?? try it with the side stand up it had a safety cut off..

Posted on Apr 17, 2010

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1 Answer

2006 Hyosung GT 650 R starter spins but doesn't engage


Hi, Emma the starter clutch is a separate mechanical gear driven component that is activated by the starter motor, it engages the clutch pack gear or the flywheel gear to turn over the engine. It has an internal mechanism that allows the gear to turn in one "ONE DIRECTION" only and once the engine starts allows the gear to free spin with engine rotation. If the starter gear free spins in "BOTH DIRECTIONS" then the drive gear has failed, it might be serviceable on some models but usually needs to be replaced.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Starter spins but doesn turn the engine
Starting problems
HYOSUNG GT 650 Service Manual
HYOSUNG AQUILA 650 FI Service Manual
HYOSUNG GT650SR PARTS CATALOGUE Parts Catalog
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Aug 12, 2017 | 2006 Hyosung GT 650 R

1 Answer

Sorry for my English I have a 2012 TRX 450R It runs well in neutral. As soon I try to clutch, it stalls right there. I try in different gears and it always stalls.


I fixed your English. It sounds as though your clutch is badly adjusted. You pull the clutch in and then when you put it into gear, the engine is directly connected to the wheels without the clutch working. You can test this. With the engine off, put the gear into 1st gear, pull in the clutch and listen to whether the engine is turning over. If it is, the clutch needs adjusting. You adjust right from the lever, adjust the cable so there is barely any play at rest. This forum might help you better. http://www.trx450r.org/forum/95-maintenance/123331-clutch-adjustment.html
http://www.trx450r.org/forum/95-maintenance/123331-clutch-adjustment.html

May 09, 2015 | Motorcycles

1 Answer

My 06 GT650r clutch does not work sometimes. mostly when its cold.


If there is no adjustment left at either end of cable then replace cable

Jan 22, 2012 | Hyosung GT 650 Motorcycles

1 Answer

I own a 2008 Hyosung GT 650 and never had any issues until now. At first all I had to do was pull back on the clutch lever and start the motorcycle...no problem. Then I had to let off a little bit to get...


Hi, Paul_nason the ignition circuit cut-off system comprising of the side stand switch, clutch switch and neutral switch has the following functions:
a. It prevents starting when the transmission is in gear and the side stand is up, but the clutch lever is not pulled.
b. It prevents starting when the transmission is in gear and the clutch lever is pulled, but the side stand is still down.
c. It cuts the running engine when the transmission is in gear and the side stand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following tests.
With the engine turned off:
1. Move the side stand down.
2. Make sure that the engine stop switch is set to "RUN"
3. Turn the key to "ON".
4. Shift the transmission into the neutral position.
5. Push the start switch if the engine does not start the neutral switch may be faulty.
With the engine still running:
6. Move the side stand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the side stand down if the engine does not stall you may have a faulty side stand switch.
After the engine has stalled:
10. Move the side stand up.
11. Keep the clutch lever pulled.
12. Push the start switch if the engine does not start you may have a faulty clutch switch.
This check is most reliable if performed with a warmed-up engine.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
2008 GT650R Wont start
Troubleshooting Starting Cranking Problems on Hyosung Motorcycle
HYOSUNG GT 650 Service Manual
https://www.alpha-sports.com/Parts/H_GT650R.htm
HYOSUNG GT650 Owner Manual
HYOSUNG GT650 PARTS CATALOGUE Parts Catalog

May 02, 2017 | 2008 Hyosung GT650

3 Answers

As soon as i put the bike in gear it stalls with


This problem should be re-tagged gv650.

It's not your clutch, it's the kickstand killswitch. I had the same issue.

If you look down next to your kickstand on the left hand side you'll see a silver switch (looks like a mushroom), follow the cables up to the front end of the chasis near the sump and you'll find a black connector with two wires coming out of it. You can either bypass the connector using a piece of wire or just do what I did and clip the wires, wind them together and crimp them in a connector.

Start your bike and hey presto - problem solved.

Hope this helps.

Apr 18, 2010 | 2003 Hyosung GV 250 Aquila

2 Answers

Hi i have a hyosung gt650r only push starts.....


the battery is charging ok if not the bike wouldnt run-ur starter motor needs inspection-maybe the rotor or brushes r froze-1st chec wiring that gos to the starter-could be loose or bad-with a manual u can disasemble n test the motor-ni dong ma zai jian

Aug 17, 2009 | 2005 Hyosung GT 250

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