Question about 2004 KTM 625 SXC

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How to change starter clutch ktm 625 sxc - 2004 KTM 625 SXC

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Posted on Jan 02, 2017

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Hi and welcome to FixYa,

It would seem you posted twice, pls try here, here or here. In some, the wiring diagram is part of the Service Manual. If the year is different, most harness/wiring would be relatively similar.

Good luck and Thank you for using FixYa. Happy Holidays.

Posted on Dec 14, 2008

  • 66 Answers

SOURCE: trying to bleed clutch ktm 625 smc

they can be a pain.......the best way to do so without a vacuum bleeder is to back fill it. buy a oil ratio syringe from walmart or an auto parts store. attach a short vinyl tube to it and **** it full of fluid. now remove reservoir cap and attach syringe to the slave cylinder. open bleed bolt and back fill slowly....tighten bleeder and work clutch to check for pressure and unsure there's no air.



Posted on Oct 03, 2009

  • 6 Answers

SOURCE: KTM 625 SXC Bike wont start.

Classic dirty carb problem. You will need to pull the carb off. Soak it in a gallon carb cleanerwstariner($15)-available most auto parts stores. Get a set of torch tip cleaners($5) at Lowes/HD. A can or two of carb cleaner spray. And a good source of compressed air with rubber tip air nozzle. Best to let it set for atleast 2 days in the cleaner. Bottom out any adjustable screws and right down # of turns for easy assembly. Pay attention to all the little air/fuel circuits theres even 1 in the float bowl that does a hard 180 thats tough to get clear. Thats where those torch tip cleaners will come in handy. Blow every circuit with air---watch out for any orings stuck in the carb they wiil fly across the room never to be found again. You usually can reuse the all gaskets so no parts needed.

Posted on Apr 01, 2010

  • 6 Answers

SOURCE: what tyres would you recommend for a ktm 625 sxc

motostrano_2101_13914759&size=18&dhm=4743b60e&hl=enPirelli MT 60-R the best of the best

Posted on Apr 29, 2010

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1 Answer

Hi I have a 2006 ktm 625 sxc when I pull clutch in bike is still pulling and pressure as gone from lever any ideas would b great thank you

sound to me like the clutch slave cylinder. follow the pipework down from the bars to the casing. Unbolt the slave cylinder and im guessing it will be covered in break fluid. new slave cylinder is the answer hope this helps

Feb 17, 2015 | KTM Motorcycles

1 Answer

2004 ktm 625 sxc no spark?

Check kill switch and ignition first - ktm have had issues with water getting into the switch blocks and playing havock with the ignition system.

May 12, 2014 | 2004 KTM 625 SXC

1 Answer

When I letmy clutch outit makes a strange noise when i pull it In it stops? Why? O3 625 sxc

You could have worn down all the friction material on the clutch and what you are hearing is the rivets on the clutch rubbing on the flywheel in the absence of sufficient friction material.

Oct 02, 2013 | KTM Motorcycles

1 Answer

Hi, my KTM 625 SXC 2005 is suddenly backfireing on "roll off" and not idling as before. I have noticed that the vacuum connector on the inlet manufold is open and has no pipe connected. I think...

You correct with diagnosis as back fire on roll off can only be lean fuel condition (usually blocked pilot jet) but in your case this vacuum hose
I wish I could answer exactly for you now but truth is you will need either KTM man/shop, or a service manual to refer to - With this as you said it could go anywhere? and with out seeing it for myself I would be guessing as well
but guarantied is the issue causing back fire (lean fuel condition)
cheers, sorry wasn't complete answer but you are definitely on right track
regards Jamie

Jul 02, 2011 | 2005 KTM 625 SXC

1 Answer

Has This bike got a neutral light , have told it hasn't

Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

No neutral light exists on a 2003 KTM 625C.


Feb 14, 2011 | 2003 KTM 625 SXC

1 Answer

Not sure which wire on wiring harness to tail / brake light powers brake light and which powers tail light.

I have a 2003 SXC so I would think it would be the same. On mine the solid yellow wire is the tail light and the yellow wire with green stripe is the brake light.

Nov 28, 2010 | 2004 KTM 625 SXC

1 Answer

What is the ring end gap for the 2003 LC4 625 motor?

.004" per inch of bore. So, .016"

*Help me out. Rate me!

May 21, 2010 | 2003 KTM 625 SXC

1 Answer

What is the right oil capcity..??

1.9-2.3 quarts, anywere around this general area

Feb 05, 2009 | 2005 KTM 625 SXC

2 Answers

Clutch fluid

Use 5wt. fork oil or ATF Dextron II/III. I've use both and have the 5wt. fork oil in now. Suppose to have a lighter pull but can't really tell any difference. Use a large syringe to pump the oil in from the bleeder at the bottom up to the master cylinder.

Nov 10, 2008 | 2005 KTM 625 SXC

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