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Posted on Oct 09, 2008
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06 4runner breaks

I cant get the break pads off the front end. It looks like there held in by pins through the caliper but the pins wont come out.

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  • Toyota Master 1,861 Answers
  • Posted on Oct 11, 2008
Anonymous
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Joined: Sep 08, 2008
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The pins need to come out to remove the pads from the caliper bracket. They rust, and seize in place. What I do here is spray a good rust-penetrant on the pins, let it soak in for about an hour, and then, using a hammer & small punch, I tap the pins out. After you get the pins out, wire-brush them to get the rust off, and apply come anti-seize on them when you reinstall them.

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The caliper is bolted on by sliding pins that allow the caliper to adjust itself. I would assume the sliding pins are stuck. The bolts slide inside the carrier that holds the calipers.
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How hard is it to replace the front disc pads on the 2006 Grand Prix?

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Changing front and rare break pads in hyundia excel

this front::
  1. Raise and support vehicle, then remove wheel/tire assembly.
  2. Remove lower bolt and caliper assembly. Position assembly aside using suitable wire.
  3. Remove brake pads and shim.
  4. Bottom piston in caliper using suitable tool.
  5. Install new brake pads and attach shim to the outer pad. Tighten lower bolt to specifications.
this for rear::

1. Raise and support vehicle, then remove wheel/tire assembly.
  1. Remove axle nut, then the hub and drum assembly.
  2. Remove end shoe springs, cylinder and hold-down spring.
  3. Remove shoes and adjuster as an assembly.
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I have a 2000 Passat and going to have my friend replace the rotors and breaks. I am preparing to fix it but want to know what sizes are the bolts for the calipers sliding pins. If you know the Bolt s

For a wrench or for the acctual bolt size.
To remove front pads..you need 8mm allen socket to pull the caliper guide pins, then 17 or 18mm..To remove rear pads...you need 13mm socket for lock bolt on guide pins and 15mm open end wrench (thin section to hold guide pin while you remove lock bolts..I ground down a spare wrench). You DO NOT have to remove rear carriers to change rotors..just remove lock screw and angle rotor out. The B5 Passats don't have the electronic parking brake so you don't need VAG Com to change pads.
Installation tips:
Clean and regrease the guide pins with "synthetic caliper grease"
Rear lock bolts come with preapplied thread locker and "are not to be reused"..I just wire brush the threads and use some Loctite Blue on em. I smear just a little antisieze on the inside bore of the rotors and on the lock screw threads to prevent corrosion and make next rotor change ez. Torques:
Front caliper guide pins:18 ft lb
Front carrier bolts: 89 ft lb
Rear guide pin lock bolts:26 ft lb
Wheel lugs: 89 ft lb
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