1996 Dodge Intrepid Logo
Posted on Sep 01, 2011
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How do i replace a blown headgasket - 1996 Dodge Intrepid

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  • Expert 157 Answers
  • Posted on Sep 01, 2011
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To replace a blown head gasket requires a lot of labor on this vehicle. Its a v6, meaning you have 2 head gaskets to replace instead of just 1. It requires removing air cleaner, disconnecting battery, removing most of the accessories that are belt driven, removing the intake manifold, egr valve and tubing, exhaust manifold on both sides of engine, timing belt removal, valve covers, and a few smaller items. After removing everything on top of the engine, you'll have access to the cylinder head bolts. Removing them will allow you to lift off the cylinder heads. Before replacing the gaskets, you must send them to a machine shop to have the gasket surface milled true flat again. They must also be inspected for cracks (which will sometimes happen with blown head gaskets) which would render them useless.
If this is a vehicle you really like, perhaps consider investing in a quality used motor. Its less labor intensive, less repeat repair, and you may come out saving a few bucks.

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