1995 Suzuki GSX 600 F (Katana) Logo
Posted on Aug 05, 2011
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I need to know the exact specifications to the clutch pushrod on a 93 katana 750

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  • Posted on Sep 26, 2011
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4 mm of free play is the spec

  • Anonymous Sep 26, 2011

    Retract that.2-3 mm

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  • Posted on Aug 05, 2011
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There's no exact spec cause you set the clutch to the way you like it. With the clutch cable adjusted loose. ( the cable adjuster at the clutch handle backed up so thiers alot of free play at the handle). Lossen the lock nut at the clutch pushrod and screw in the adjuster screw till it tightens up. If the handle losses all of the freeplay them back up the cable adjustment even more You may find another adjuster wher the cable enters the engine case. Reconizing the only reason you need to do this is because your putting on a new cable or have installed a new clutch, If you did'nt do any of these repairs the problem that your trying to correct may be a sticking and binding cable. This is a common problem and you pull in the clutch and it's hard to do and you let the clutch out and it slips and engages badly,, With the cable removed ( or loosened up good) It should move very easily in the housing. if it doesn't remove it and move it back an forth all the way and see if it'll loosen up putting it in solvent or rust buster working it back and forth with a good cable lube in it till it works real smooth with little or no resistance. If you can't getr it to work smoothly you need a new cable. with the cable installed loosly turn the screw in till it tightens up and then pull the clutch handle. if the cable is still loose tighten it up till theiers just a little free play ( almost none) This adjusts the cable. Then back out the clutch rod screw trying the handle as you turn the screw till you get a noticeable amount of freeplay at the handle. ( 1/4-1/2 inch) . once completed put the bike in gear and with the bike off and in gear pull the cluch in and rolol the bike slowly letting the cluch out to see where it engages. if it seems good start it up and if it feels good and does'nt grind the gears and starts moving at a reasonable space off the grip, lock all the adjustments and take it for a ride. If the cable acts up any get a new one.

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