Tip & How-To about Motorcycles

Saving control cables.

It is often possible to resurrect frozen or binding control cables (brakes, clutch, carb etc.) by the following method; Remove the cable from the bike. Make sure the plastic sheathing is intact. If it is not, tape up those areas that are not, with electrical tape. Find a bit of shop rag or some foam rubber and wind it around the outer housing near one end so as to make a seal of a diameter that will allow you to insert this end into the nozzle of the hose of a shop vacuum. What you are doing is making the sheath of the cable into an extension of the shop vac's hose. Immerse the other end of the sheath into (preferably) a non flammable penetrating fluid. I prefer Tri-Flow. The fluid will be drawn up between the cable and sheath. This may take a while. But 9 time out of 10, with a bit of twisting and pushing and pulling of the cable, they will free up. Keep it up until there is no more improvement. If I use WD40 for this trick, I do this outside with the vac's top clamps loose so if it goes WOOF, nobody gets hurt. In 30 years though, there's not been a WOOF. The interior of the vac hose will have some amount of the fluid in it, you may want to wash it out, but I never have. Works on auto emergency brake cables as well.

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1 Answer

How do I adjust parking brake


If Disc brakes jack up wheels , make sure the cable is not binding or frozen , pull hand leaver on three clicks, adjust cable till brakes just start to bind, release hand brake and check the wheels are free to turn. Drum brake check cables are free, back off cable till slack, check lining to drum adjusters are free and adjust if need be, pull hand brake on three clicks, adjust cable so brakes just start to bind release hand brake and make sure the wheels are free to turn ,

May 27, 2015 | Cars & Trucks

1 Answer

why throttle hard to turn?


Throttle system, as well as other controls require periodic service.
Lubing your throttle with WD40 or similar silicone spray, at the handle, and working some down the cable, and moving parts at the carb. Follow the cable, twist the grip to see what all moves at the carb and spray it up. If it still binds by all means removes and service or replace the cable. It's a dangerous problem.
Do up your clutch too.

Aug 11, 2014 | 2006 Honda VTX 1300 S

1 Answer

i dont know if my clutch is bad or if my clutch chord is bad in my 1983 suzuki GS 650 L


I am assuming that the engine races on up-shifts rather than getting a good, positive clutch hook-up, so checking the following items would be a good place to start. Since the GS650 uses a rack and pinion style release, it has no true clutch "adjustment" except for cable and linkage play. First check that there is adequate free-play in the lever and cable- does clutch tension pull the lever hard against the perch bracket or is there some free-play? If there is play, also check that the lever pivots freely in the perch, since corrosion can often cause the lever to bind. If this checks out, you will need to determine if the release cable is binding. You will need to spin the cable adjuster on the lever perch inward to add as much play as possible, then disconnect the cable at both ends. Removing the lever pivot bolt is often the easiest method. Once both ends are disconnected, you should be able to pull the cable back and forth in the sheathing quite easily. If not, I recommend lubrication first (Use a commercially available cable lubricating tool from Bike Bandit- they are inexpensive and last a lifetime) or replacement if it is binding/dragging. I make it a practice to lubricate new cables prior to installation as well, since you will find operation and longevity improved. Last but not least, check the actuator lever on the clutch cover to insure that it rotates freely in the cover. Reinstall the cable and adjust, making sure that there is play. If this doesn't cure your clutch slippage issue, it will be time to replace your clutch.

Feb 05, 2011 | 1983 Suzuki GS 650 GT

1 Answer

WHEN I PUSH IN MY CLUTCH IN MY 2002 KIA RIO IT MAKES A SQUEAKING SOUND, DOES THAT MEAN THE CABLE IS READY TO BREAK ?


The problem can be several things including the clutch cable, throw out bearing, or just a lack of lubrication.

I would start by checking the clutch cable. I attached a diagram along with the adjustment procedure for your reference.

Remove the cable from the clutch form and with someone inside the car and someone at the transmission end of the cable gently push down on the clutch pedal by hand. While this is being done the person holding the cable should feel for any binding or listen for any squeaking. If it is binding or noisy I recommend replacement rather than lubricating it as most likely the cable is already damaged and it is not worth getting stuck for an inexpensive part. If you do want to try and lubricate it you can get good cable lube at any motorcycle shop.

If the cable appears good gently move the clutch form back and forth to feel for any binding or to see if you hear your noise. If you do it will require removal of the transmission for further diagnosis.

When you reinstall the cable follow the adjustment procedure I attached to this string.

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Jan 26, 2011 | 2002 Kia Rio

1 Answer

What causes a sticking pedal and how do you fix it?


It depends on what kind of car you own. Probably the clutch and brake pedals are binding where they pivot and the accelerator is binding in the cable. Sometimes you have to completely remove them to properly replace the acc cable.

Aug 15, 2010 | Vehicle Parts & Accessories

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