Question about 2002 Ford F250 Super Duty SuperCab

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Fuel pump removal

How do you get the fuel pump out of the tank? I have removed the tank however the pump will not come out. I am afraid I am going to damage it when I try twisting it to remove. Any suggestions?

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TAKE PEICE OF ALUMINUM OR BRASS AND USE LIKE A PUNCH AND TAP THE GROOVED OUT AREAS ON TOP OF FUEL PUMP TO TWIST THE PUMP COUNTER-CLOCKWISE AND SHOULD COME RIGHT LOOSE DONT BEAT TOO HARD SHOULDNT TAKE ALOT TO LOOSEN IT HOPE THIS HELPS

Posted on Aug 27, 2008

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Replace fuel pump


Best to do this in a well vented area because of the fire hazard, so that the gas fumes don't accumulate.
1) Disconnect battery negative cable.2) Jack up car and support on safety Jack stands3) Siphon gas out of tank4) Remove three rubber hoses on rear of tank. These are used for gas fill up; remove hose clamps and disconnect.5) Remove three hoses from front of tank; these hoses go from the fuel pump to the engine. You'll need special fuel line wrenches for this.6) Disconnect two connectors at the front of the tank.7) Remove two bolts that hold the exhaust pipe heat shield. You'll want to use penetrating oil on these; they will be corroded.8) Support tank with a floor jack. Remove the bolts which hold the tank in place. Pivot the tank on the exhaust, tilt and slide out.9) The gas hoses are taped to the tank. Remove the hoses. The fuel pump plate has about 12 screws around it. Remove the screws. Lift the plate out. The fuel pump is retained with one screw. Remove the screw. Filter is retained with a clip; remove it.10) Get your new fuel pump ($250), the rubber gasket for the fuel pump plate, and new filter ($5). Compare the pump with the old one; it must be the exact lenght. I had to go to two different auto parts stores before I got the right one.Installation is opposite of above. Good luck!Fuel pump is not too tough. First, get a Haynes or Chilton manual for reference (about $14).Best to do this outdoors, so that the gas fumes don't accumate. If I recall correctly:1) Disconnect battery2) Jack up car3) Siphon gas out of tank4) Remove three rubber hoses on rear of tank. These are used for gas fill up; remove hose clamps and disconnect.5) Remove three hoses from front of tank; these hoses go from the fuel pump to the engine. You'll need special fuel line wrenches for this.6) Disconnect two connectors at the front of the tank.7) Remove two bolts that hold the exhaust pipe heat shield. You'll want to use penetrating oil on these; they will be corroded.8) Support tank with a floor jack. Remove the bolts which hold the tank in place. Pivot the tank on the exhaust, tilt and slide out.9) The gas hoses are taped to the tank. Remove the hoses. The fuel pump plate has about 12 screws around it. Remove the screws. Lift the plate out. The fuel pump is retained with one screw. Remove the screw. Filter is retained with a clip; remove it.10) Get your new fuel pump ($250), the rubber gasket for the fuel pump plate, and new filter ($5). Compare the pump with the old one; it must be the exact lenght. I had to go to two different auto parts stores before I got the right one.Installation is opposite of above. Good luck!


Read more: http://wiki.answers.com/Q/How_do_you_change_a_fuel_filter_for_a_92_geo_storm#ixzz27tyFTkDd

Sep 29, 2012 | 1990 Geo Storm

1 Answer

Need 2 know how 2 remove gas tank so i can replace fuel pump


TO REMOVE FUEL TANK FIRST YOU NEED TO MAKE SURE FUEL SYSTEM BEEN DEPRESSURIZE. YOU CAN REMOVE FUEL PUMP RELAY LET CAR RUN UNTIL DIES LACK OF GAS. THEN CRANK ENGINE OVER FEW TIMES MAKE SURE ALL GAS OUT OF FUEL LINES. THEN REMOVE FUEL CAP THEN DRAIN FUEL TANK.YOU CAN BUY A SIPHON AT ANY AUTO PARTS STORES, DONT SIPHON GAS WITH MOUTH CAN BE VERY FATAL.ONCE FUEL OUT OF TANK. SAFELY RAISE SUPPORT VECHICLE ON JACK STANDS, MAKE SURE VECHICLE SITTING ON LEVEL SOLID GROUND. LOOK UNDERNEATH VECHICLE REMOVE FUEL FILTER DISCONNECT FUEL PUMP ELECTRICAL WIRE CONNECTOR, THEN REMOVE EVAP CANISTER, VENT SOLENOID, AND VAPOR LINES DISCONNECT FUEL LINES, THEN REMOVE THE LOWER FILLERHOSE GOING INTO FUEL TANK. LOOK AROUND TANK YOU PROBABLY HAVE TO REMOVE HEAT SHIELD AROUND GAS TANK AND REMOVE EXHAUST PIPES IF IN THE WAY. GET A LARGE FLOOR JACK AND THE PLACE A PIECE WOOD ON FLOOR JACK SADDLE.THEN RAISE FLOOR JACK JUST ENOUGH SUPPORT FUEL TANK THEN REMOVE FUEL TANK SUPPORT STRAPS THEN SLOWLY LET DOWN THE FUEL TANK. TO FINISH DISCONNECTING FUEL LINES AND REMOVING FUEL PUMP. BE SURE AFTER YOU DEPRESSURIZE FUEL SYSTEM TURN OFF RADIO AND REMOVE THE NEGATIVE BATTERY CABLE.

Aug 04, 2011 | Chevrolet Cavalier Cars & Trucks

2 Answers

How to change a fuel pump?


Remove the fuel tank from the vehicle, Remove the locking ring from the fuel pump module, remove the fuel pump module, reverse steps to install.

Jan 15, 2011 | 1995 Plymouth Grand Voyager

1 Answer

My digital gas gage reads full all the time I have to go by my miles and sometimes that don't work and I run out of gas..how do I fix my problem


This is a common problem and to correct this problem will require the replacement of the fuel sending unit. The fuel sending unit is inside the fuel tank and has the fuel pump mounted in it. This requires the removal of the gas tank and then the fuel sending unit can be removed from the tank.

REMOVAL AND INSTALLATION Fig. 1: Fuel pump unit 8470h037.gif
  1. Disconnect the negative battery cable.
  2. Relieve fuel system pressure.
  3. Remove fuel filler cap to release fuel tank vapors. Leave cap off until repairs are completed. Gasoline fuel vapors are extremely flammable. Ensure that fuel is stored in a container that can be properly sealed. Never store fuel in an open container. Store container in a safe place away from heat.
  4. Remove fuel tank by performing the following:
    1. Step 1: Drain fuel from the tank into an approved container for storage.
    2. Step 2: Raise and safely support the vehicle.
    3. Step 3: Remove rear stabilizer bar at links, pivot bar downward.
    4. Step 4: Remove hoses and pipes from tank unit.
    5. Step 5: Remove hoses at tank from filler and vent pipe.
    6. Step 6: Disconnect tank unit harness from rear body harness.
    7. Step 7: Support fuel tank and disconnect 2 fuel tank retaining straps.
    8. Step 8: Remove tank from vehicle.
  5. Remove sending unit, gasket and pump assembly by turning cam lock ring counterclockwise. Lift assembly from fuel tank and remove fuel pump from fuel tank sending unit.
  6. Pull fuel pump up into attaching hose while pulling outward away from bottom support. Take care to prevent damage to rubber insulator and strainer during removal. After pump assembly is clear of bottom support, pull pump assembly out of rubber connector for removal. To install:
  7. Push fuel pump assembly into attaching hose.
  8. Install fuel tank sending unit and pump assembly into tank assembly. Use new O-ring seal during reassembly.
  9. Install cam lock over assembly and lock by turning clockwise.
  10. Support tank and position in vehicle. Install tank straps and secure with retaining bolts. Tighten to 25 ft. lbs. (33 Nm).
  11. Connect tank unit harness to body harness.
  12. Connect hoses to filler and vent pipes. Tighten clamps.
  13. Connect hoses and pipes to tank unit.
  14. Connect rear stabilizer bar to links. Tighten bolts to 42 ft. lbs. (58 Nm).
  15. Lower vehicle.
  16. Refill tank and install filler cap.
  17. Connect negative battery cable.
  18. Start engine and check for leaks.

Dec 24, 2010 | 1992 Oldsmobile Toronado

1 Answer

How to fix fuel pump on chevy 2000 silverado pickup


You'll need to disconnect everything to the fuel tank and remove the fuel tank. The pump is mounted going into the top of the fuel tank. Remove the lines and connectors, and remove the lock ring holding the fuel pump in the tank. I have seen some mechanics remove the bed of the truck to remove the pump, either way, each way is a bit involved.

Oct 27, 2010 | 2000 Chevrolet Silverado

2 Answers

Need to know how to replace a fuel pump


Here is what I looked up: Fuel Pump Removal & Installation To Remove:
  1. Remove the fuel tank.
  2. Disconnect the pressure transducer connector on the top rear comer of the fuel tank.
  3. Clean the area around the fuel pump mounting flange.
  4. Remove the bolts and remove the fuel pump.
CAUTION
The fuel pump must be handled carefully to avoid damage to the float arm and the filter.
Remove and discard the fuel pump mounting gasket.
To Install:
  1. Clean the fuel pump mounting flange and the fuel tank mounting surface.
  2. Install the fuel pump mounting gasket on the mounting flange.
  3. Position the fuel pump in the fuel tank. NOTE: Tighten fuel pump bolts in a star pattern.
  4. Install the bolts. Tighten to 10 Nm (89 in. lbs.).
  5. Connect the fuel pressure transducer.
  6. Install the fuel tank.
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Jul 05, 2010 | 2000 Mercury Grand Marquis

2 Answers

Car won't start after it seemed like it ran out of gas. still have half a tank of gas. Where is the fuel pump located on a 96 honda accord?


The fuel pump is located inside the fuel tank itself. Remove the back seat and if you are lucky you can see the pump and remove it. Else you have to remove the gas tank from the car body then you can see and remove the pump. make sure you empty the tank before removing the gas tank.

Apr 10, 2010 | 1996 Honda Accord

4 Answers

How to replace fuel pump in 1999 plymouth neon?


remove fuel from the tank
remove gas lines and tank straps

drop the gas tank and remove the pump from the top
reverse to reinstall

Feb 26, 2010 | 1999 Plymouth Neon

2 Answers

Remove and replace electric fuel pump want to know how to replace


The fuel pump is in the fuel tank. You have to remove the fuel tank to get to it. The fuel pump is a complete assembly including the fuel sending unit. Aprox $250.00 some you can get the pump only and replace the pump on the sending unit aprox $120.00. the unit is held inplace with 6 small boltd. make sure you clean top of tank off befor removing assembly. so dirt does not go into tank. replace seal also.

Sep 25, 2009 | 2001 Mercury Grand Marquis

1 Answer

Where is the fuel pump located and what does it look like (Mazda 94 Proceed)


I believe this is same truck as Ranger

Pump is in tank

Removal
NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .
  1. Remove fuel tank as described in this section.
Removal and Installation
NOTE: Make sure fuel tank is properly supported during removal and installation procedures.
  1. Drain fuel from fuel tank .
  1. Loosen fill pipe clamp.
  1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.
  1. Remove fuel tank filler pipe from vehicle.
  1. Support fuel tank .
  1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .
  1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .
  1. Lower fuel tank .
  1. Remove fuel feed hose at sender push connector.
  1. Remove fuel return hose at sender unit push connector.
  1. Disconnect sender and fuel pump electrical connector.
  1. Remove fuel vapor hose from fuel vapor valve .
  1. Lower fuel tank from vehicle
  1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.
  1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .
  1. Remove the fuel pump and sender assembly.
  1. Remove fuel pump mounting gasket (9417) and discard.
  1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.

Jun 25, 2009 | 1994 Mazda 2WD B Series Pickup

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