Question about 2000 Ford Focus

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Alternator can you remove the alternator from the enging while the engine is still in the vehicle. It is a 2003 ford focus, with the zetec engine. Thanks Mike

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  • smokeysmoke4 Dec 16, 2008

    what do i need to move to get the alternator out of a 03 ford focus?

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Yes it is possible but it requires removing and moving the plastic container right by the alternator, it's been a while since I did one and I can't remember if it is the power steering reservoir or the radiator expansion bottle. It's easy enough to release the container and let it hang on the hoses.
You will need some 3/8" and 1/4" drive sockets to release the bottom pivot bolt of the alternator because the engine is so close to the right hand inner wing panel.
Once you get the alternator free, I found it easier to remove the front engine mounting bolts from where they screw into the right hand chassis leg and pull the engine a fraction forward to allow you to lift the alternator out from the top, dropping the alternator down to get it from under the car really wasn't an option. The whole lot seemed to be shoe horned into the engine bay to me.
Take the engine mounting bolts out of the chassis leg and not the engine, the alloy casting of the engine is not the best I have seen and someone had butchered the one I worked on resulting in having to put helicoils in the mounting holes of the engine in order to screw the engine mounting back on.
Removing the chassis/engine mount screws will give you just enough room to lift out the alternator and you can actually pull the engine forward enough with one hand, you don't have to move the engine much and it isn't that heavy I promise.

Posted on Aug 23, 2008

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How to remove the alternator


please rate, thx

2.0L SPI engine (not ZETEC).

Generator Removal
  1. Remove the cooling fan motor and shroud. For additional information, refer to Section 303-03 .
  1. Remove the accessory drive belt. For additional information, refer to Section 303-05 .
  1. Remove the power steering pipe support brackets.
  1. Remove the exhaust manifold heatshield.
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
  1. Disconnect the generator electrical connectors.
  1. Detach the generator.
  1. Lower the vehicle.
  1. Detach the generator.
    1. Remove the clip.
    1. Detach the generator.
  1. Remove the generator.
---------------------------------------------------------------------------------------
ZETEC

Generator —2.0L Zetec-E Removal
  1. Disconnect the battery ground cable.
  1. Remove the accessory drive belt. For additional information, refer to Section 303-05 .
  1. Remove the generator electrical connector cover.
  1. Disconnect the generator electrical connectors.
  1. Remove the coolant expansion tank bolt.
  1. Detach the coolant expansion tank from the clip and secure to one side.
  1. Detach the power steering reservoir and secure to one side.
  1. Detach the engine wiring loom bracket and secure to one side.
  1. Detach the ground cable.
  1. Detach the evaporative emission canister purge valve and secure to one side.
  1. Remove the bolt.
  1. NOTE: The bolt must be fully disengaged from the bracket although it is not possible to remove the bolt at this stage.
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FORD FOCUS BELT DIAGRAM


plese rate

what engine?

2.0L SPI w/o a/c
81b0d91.gif
2.0L SPI w/ a/c
155ffff.gif
2.0L ZETEC
790bdbc.gif
ZETEC W/O A/C
5bed3e0.gif

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