Question about 2007 Volvo S40 2.4i Sedan

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I need the inlet and exhaust camshaft and the crankshaft locations so i can put the belt on

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6ya6ya
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Posted on Jan 02, 2017

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SOURCE: 2001 kia sephia timing belt DOHC 1.8 T8

If your timing belt came off when the motor was running, there 2 possible scenarios:

Motors are interference (pistons hit valves if motor spins <=2 revolutions without a functioning belt/chain) or not.

1. if kia 1.8 motor is an "interference" engine ... major damage already occured, at best valve stems are bent and you have to pull the head to install new valves, at worst, a piston now has a hole in it and you get to do a full rebuild.  I'm now praying for you;~).

2. if it's not an interference engine ... joy is you,  you rotate the cams whichever way you want and pistons do not hit valves ... and as they say in England "Bobs your uncle" ... ask a Brit.

I'm guessing that Kia doesn't build an interference motor with a belt ... the dealer or any shop with access to a good paid automotive database can tell you if the motor is interference or not. 

The standard explaination for rotating forward ... which is not necessarily clockwise, has to do with tensiong the belt and how you get the tensioner in the correct position to do its job ,,, which is to keep the timing belt from jumping teeth.  Each motor can be slightly different for tensioning the belt, so you need the specific instructions for your year car with the 1.8 motor.  If the manual says you need special Kia tool "XYZ" ... get it or an close equivalent, don't try to use a pair of vicegrips clamped to a  screwdriver. 

You need to spend $20 for a Haynes manual for your car.  Now you or I might think for a minute that what they say in the haynes manual isn't the easiest way ... but then we would probably be wrong. 

Having done several timing belts, engine rebuilds and general maintenance over the years ... I can tell you this sincerely ... advice from someone (haynes in your case) who has actaully done the job you are embarking on is worth more than $20 if you are doing a job that takes more than a couple of hours.  The specific stepwise instructions they have will get you successfully to the place where you have a new timing belt and the motor runs right by the shortest path.   And one of the biggest benefits in doing a job of any complexity, it that you have written stepwise reassembly procedure documented ... so you don't end up at step 17 in the reassembly ... just to realize you didn't do step
9 .. that now requires to take stuff apart for the second time !^%$@!

Good luck ... you'll feel great when the thing is purring again.

..ajm

Posted on Oct 31, 2008

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SOURCE: how do you align the camshaft & crankshaft timing marks 1.9

This is the same as a Ford Escort 1.9, the #1 cylinder should be all the way up. To confirm- the crak shift mark should be on zero which is Crank Shift Center- THe camshift sproket should align with the headmark. Make sure both marks don't move. Align the belt- not too tight , not to loose

Posted on Jul 12, 2009

ZJLimited
  • 17970 Answers

SOURCE: I need the timing marks to set the crankshaft to top dead center

1986 Dodge Truck RAM 50 4WD 2.6L 2BL 4cyl

Fig. Timing belt and components-2.0L engine
9f07c9a.jpg


Fig. Location and correct alignment of timing marks for the timing belt (camshaft)
6f4c9d6.jpg


Fig. Timing marks-2.3L diesel engine
40625e5.jpg


Fig. Timing marks-2.4L engine
124bdbc.jpg


More details, autozone.com (free register). Good luck.

Posted on Sep 29, 2009

  • 1201 Answers

SOURCE: SENSOR LOCATION

You didn't state the year, make, model, and the size of the engine.

Posted on Nov 09, 2009

emissionwiz
  • 76673 Answers

SOURCE: 1992 Volvo 960 Broken timing belt

IF U BROKE THIS BELT WHILE DRIVING U HAVE BENT THE VALVES IN THE ENGINE, THIS IS WHAT IS CALLED AN INTERFERENCE DESIGN ENGINE, THAT MEANS WHEN THE TIMING BELT BREAKS THE PISTONS HIT THE ENGINES VALVES

Posted on Nov 11, 2009

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1 Answer

Setting timing marks


Mr. RAGSDALE.
I do not know if you did strip the belt yet or not. If you did not,I will advise you a just easy and good way to do it yourself. String for the stripping,you just remove the outside belts and pulleys,remove the plastic covers of the timing belt. Just put on the crankshaft the pulley bolt and slowly slowly turn the engine until you see all the marks aligned. On the Camshafts the two sprockets do have the letters "E" and "I", E= Exhaust and I= Inlet.means that the inner to dashboard side is the inlet cam and to the vehicle front the exhaust cam. These two cams with the letters must be aligned,with the crankshaft sprocket
having on the side a small groove which mus be aligned with a small point ball behind the sprocket on the cylinder block. There are your marks. Loose the tensioner and remove the belt.

Good Luck!

Mar 10, 2014 | Mazda MX-3 Cars & Trucks

1 Answer

Timing belt timing marks


Instructions
  1. Remove the Timing Belt 3.0 V6
    • Place the Voyager's engine in the TDC no. 1 position for cylinder firing in order to get proper alignment. Disconnect the negative cable on the battery.
    • 2Take off the accessory drive belts, and take out engine mount insulator, located in the engine support bracket. Detach the engine support bracket and take off the torsional damper and crankshaft pulleys. This ensures easier access to the timing belt.

    • 3. Locate the 2- to 3-inch wide timing belt in the front of the engine. Remove the cover of the timing belt.
    • 4Mark the course of rotation on the belt as a reference if you plan to reinstall it. Slacken the timing belt torsioner bolt and take off the timing belt. Detach the timing belt torsioner if needed.
    • 5Remove the crankshaft sprocket and the flange shield of the crankshaft sprocket. Secure the camshaft sprocket using a spanner tool MB990775, or something similar, and take off the bolt and washer to the camshaft sprocket.
    Install the Timing Belt
    • 6Use the retaining washer and bolt to fit the camshaft sprocket onto the camshaft. Utilize the spanner tool MB990775 and tighten the bolt. Mount the crankshaft sprocket and put on the timing belt torsioner and tensioner spring if it was removed. Hook the higher end of the spring to the water pump pin and bottom end to the tensioner bracket with the hook facing out.
    • 7Rotate the timing belt tensioner in a counterclockwise turn and tighten the bolt to momentarily hold it in place. Turn the crankshaft sprocket until the timing mark lines up with the timing mark on the oil pump timing mark. Revolve the back camshaft sprocket so that its timing mark lines up with the generator bracket timing mark. Turn the radiator side camshaft sprocket so that the mark aligns with the inner timing belt cover mark.
    • 8Connect the timing belt onto the Voyager's crankshaft sprocket, keeping the belt tight on the side of tension. Install the belt in the same rotational direction if using the original timing belt. Put the timing belt on the radiator side of the camshaft sprocket, and place the belt underneath the water pump pulley first, and follow that by putting it over the back camshaft sprocket and the tensioner.
    • 9Create tension on the side of the timing belt and correctly line up all timing marks. Put the crankshaft sprocket flange into place and loosen the tensioner bolt to allow the tensioner spring to put tension on the belt. Turn the crankshaft two clockwise turns. Line up the timing marks and tighten the tensioner bolt. Put on the timing belt cover and engine support bracket.
    • 10Put the engine mount insulator, crankshaft pulleys and torsional damper into place. Mount the accessory drive belts, connect the negative battery cable and check that the engine runs properly.

Sep 12, 2012 | 1988 Plymouth Voyager

1 Answer

Image of a timing belt diagram 2004 ford escape four wheel drive


Please rate, thx.

Installation
  1. ani_caut.gif CAUTION: The camshaft must be held stationary at the hexagons with locking pliers. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur.
    NOTE: To loosen the camshaft pulleys, hold the camshafts by the hexagon.
    Loosen the camshaft pulleys.
    1. Remove the blanking plug from the exhaust camshaft pulley.
    1. Loosen the exhaust camshaft pulley bolt.
    1. Loosen the intake camshaft pulley bolt.
    v9210117.gif
  1. NOTE: Rotate the camshafts clockwise as necessary.
    Install the camshaft alignment timing tool on the back of the camshafts.
    a0087452.gif
  1. NOTE: Cylinder No. 1 is at top dead center (TDC) when the keyway is in the 12 o'clock position.
    Confirm the crankshaft position is at TDC (No. 1 cylinder) by rotating it clockwise against the alignment peg.
  1. ani_caut.gif CAUTION: Do not rotate the crankshaft; as necessary check that it is still resting against the timing pin.
    NOTE: The lug of the belt tensioner should not be hooked in the sheet metal cover during timing belt installation.
    Position a new timing belt in place.
    • Starting from the crankshaft timing belt pulley and working counterclockwise, position the timing belt in place while keeping it under tension.
    e0009024.gif
  1. NOTE: Incorrect timing belt tension will cause incorrect valve timing.
    Pre-tension the timing belt.
    1. Rotate the tensioner locating tab counterclockwise and insert the locating tab into the slot in the rear timing cover.
    1. Position the hex key slot in the tensioner adjusting washer to the 4 o'clock position.
    1. Tighten the attaching bolt enough to seat the tensioner firmly against the rear timing cover, but still allow the tensioner adjusting washer to be rotated using a 6 mm hex key.
    e0016386.gif
  1. ani_caut.gif CAUTION: Tension the timing belt, working counterclockwise.
    Using the hex key, rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment).
    e0016387.gif
  1. While holding the adjusting washer in position, tighten the bolt.
    a0087453.gif
  1. ani_caut.gif CAUTION: The camshaft must be held stationary at the hexagons with locking pliers. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur.
    Tighten the bolt on the intake camshaft sprocket.
    aa1437c.gif
  1. ani_caut.gif CAUTION: The camshaft must be held stationary at the hexagons with locking pliers. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur.
    Tighten the bolt on the exhaust camshaft sprocket in three stages.
    • Stage 1: Tighten the bolt to 50 Nm (36 lb-ft).
    • Stage 2: Remove the TDC peg and the camshaft alignment timing tool.
    • Stage 3: Tighten the bolt to 115-125 Nm (85-92 lb-ft).
    aa1711a.gif
  1. NOTE: Install a new oil plug seal.
    Screw in the new oil plug on the variable camshaft timing assembly.
    a0087448.gif
  1. NOTE: Turn the engine two turns in the normal direction of rotation by the crankshaft.
    Check the valve timing by inserting the special tools and correct the alignment as necessary.
    • Screw in special tool 303-574 and make sure that the crankshaft is resting against the special tool.
    • Insert special tool 303-465 into the camshafts. If necessary loosen the timing pulleys and correct the camshaft alignment.
    • Remove the special tools.

Jul 05, 2011 | 2004 Ford Escape

1 Answer

Hi, I am looking for a timing belt diagram for a 1998 2.5ltr Subaru Outback or can you tell me which timing marks on the sprockets line up to the encasing.


Timing Belt Cover, Belt & Sprockets Removal & Installation 2.5L Engine To Remove:
  1. Remove the drive belts.
  2. Remove the A/C compressor drive belt tensioner. Timing belt & cover DOHC exploded view subaru-03-25-6470.gif

  3. Remove the crankshaft pulley.
  4. Remove the mounting bolts and left timing belt cover.
  5. Remove the mounting bolts and right timing belt cover.
  6. Remove the mounting bolts and front timing belt cover.
  7. Vehicles W/ M/T: Remove the timing belt guide.
  8. Ensure that the timing belt rotation arrows are still visible. If the marks are worn off, place new rotation marks on the belt. Timing belt alignment marks DOHC subaru-03-25-6472.gif

  9. Turn the crankshaft using a breaker bar and special adapter socket on the crankshaft. Align the timing mark on the crankshaft sprocket (1), left intake sprocket (2), left exhaust sprocket (3), right intake sprocket (4) and right exhaust sprocket (5) with the notches in cylinder block and timing belt cover.
  10. Paint alignment marks on the timing belt at the crankshaft and camshaft sprockets timing marks. CAUTION
    Do not turn the camshaft sprockets with the timing belt removed. The valves heads will contact each other causing the valve stems to bend.
  11. Remove the lower right idler pulley.
  12. Remove the timing belt.
  13. Remove the upper right idler pulley.
  14. Remove the lower left (toothed) idler pulley.
  15. Remove the belt tensioner.
  16. Hold the sprocket and remove the left intake and exhaust camshafts.
  17. Hold the sprocket and remove the right intake and exhaust camshafts.
  18. Remove the crankshaft sprocket.
To Install:
  1. Install the crankshaft sprocket.
  2. Hold the sprocket and install the right intake and exhaust camshafts with the mounting bolts. Tighten 58 ft-lb (78 Nm).
  3. Hold the sprocket and install the left intake and exhaust camshafts with the mounting bolts. Tighten 58 ft-lb (78 Nm).
  4. Reset the automatic belt tensioner as follows:
    • Remove the mounting bolt and belt tensioner. NOTE: Do not exceed more than 2,205 lb. (9,807 N).
    • Place the belt tensioner on a press. Press the adjuster rod down gradually (using more than 3 minutes) 66- lb (165 N) or more until the adjuster rod is aligned with the stop pin hole in the cylinder.
    • Insert a 0.08 in (2 mm) diameter pin or hex wrench into the pin hole to lock the adjuster rod.
    • Install the automatic belt tension adjuster with the mounting bolt. Tighten 18 ft-lb (25 Nm).
  5. Install the lower left (toothed) idler pulley. Tighten 29 ft-lb (39 Nm).
  6. Install the upper right idler pulley with the mounting bolt. Tighten 29 ft-lb (39 Nm). Crankshaft sprocket and oil pump cover alignment marks 2.5L DOHC subaru-03-25-4890.gif

  7. Align the timing mark on the crankshaft sprocket with the mark on the oil pump cover. Timing belt alignment marks DOHC subaru-03-25-6472.gif

  8. Align the single timing mark on the right exhaust camshaft sprocket with the notch on the timing belt cover.
  9. When the single timing mark on the right exhaust camshaft sprocket is aligned with the notch on the timing belt cover, ensure that the double lines on the intake camshaft and exhaust camshaft sprockets are aligned.
  10. Align the single timing mark on the left exhaust camshaft sprocket with the notch on the timing belt cover by turning the sprocket counter clockwise (viewed from front of engine).
  11. Ensure that the double lines on the intake camshaft and exhaust camshaft sprockets are aligned when the single timing mark on the left exhaust camshaft sprocket is aligned with the notch on the timing belt cover. CAUTION
    • The camshafts can be rotated independently causing the valves heads to contact each other resulting in bent valve stems.
    • When the timing belt is removed the camshafts will turn to the lowest cam lobe position by the force of the valve springs. Before installing the timing belt the 4 camshafts are in the lowest lift position (valves closed).
    • When the camshafts are rotated to install the timing belts, # 2 intake and # 4 exhaust cam lobes of the left camshafts are held to push their corresponding valves down. In this position, these valves are held in the open position. Right camshafts are held so their cam lobes do not push the valves down.
    • The left camshafts must be rotated from the lowest lobe position to the position where the timing belt can be installed at the smallest possible angle in order to prevent intake and exhaust valve contact. Camshaft sprockets rotation subaru-03-25-6473.gif

    • Do not turn the camshafts in the direction shown in the illustration because the valves will open at the same time and contact each other.
    CAUTION
    If the timing belt alignment is off the mark buy more than 3 teeth, the valves and pistons may have contact.
    Timing belt alignment marks DOHC subaru-03-25-6472.gif

  12. Align the timing marks on the belt with the marks on the sprockets in the numerical order shown in the illustration.
  13. Install the lower right idler pulley with the mounting bolt. Tighten 29 ft-lb (39 Nm).
  14. Ensure that the timing mark alignment is correct and remove the tensioner stop pin.
  15. Vehicles W/ M/T: Install the timing belt guide and temporarily tighten the mounting bolts.
  16. Vehicles W/ M/T: Measure the clearance between the guide and timing belt. The clearance should measure 0.039 ± 0.020 in (1.0 ± 0.5 mm).
  17. Vehicles W/ M/T: Tighten the guide bolts 7.2 ft-lb (9.8 Nm).
  18. Install and secure the front timing belt cover with the mounting bolts.
  19. Install and secure the right timing belt cover with the mounting bolts.
  20. Install and secure the left timing belt cover with the mounting bolts.
  21. Install the crankshaft pulley.
  22. Install the A/C compressor drive belt tensioner.
  23. Install the drive belts.
prev.gif next.gif

Sep 30, 2010 | Subaru Outback Cars & Trucks

1 Answer

How to change a timing belt in a 2001 pt cruiser 2.4 liter


REMOVAL
  1. Disconnect negative battery cable.
  2. Raise vehicle on hoist. Remove right front wheel.
  3. Remove the right splash shield.
  4. Remove accessory drive belts.
  5. Remove crankshaft damper
  6. Remove the lower torque strut
  7. Disconnect exhaust system from manifold.
  8. Disconnect A/C pressure switch at rear of compressor housing.
  9. Lower vehicle and support engine with a jack.
  10. Discharge A/C system and disconnect A/C lines at coupling block
  11. Remove upper torque strut
  12. Remove screw attaching ground strap to strut bracket.
  13. Remove torque strut bracket from strut tower.
  14. Remove upper radiator support crossmember
  15. Remove power steering pump and bracket. Set pump aside. Do not disconnect lines from pump.</B>
  16. With engine properly supported, remove right engine mount through bolt.
  17. Raise engine with jack until engine support bracket bolts are accessible.
  18. Remove support bracket bolts.
  19. Remove support bracket.
  20. Remove upper timing belt cover fasteners and remove cover.
  21. Remove lower timing belt cover fasteners and remove cover
  22. CAUTION: When aligning crankshaft and camshaft timing marks always rotate engine from crankshaft. Camshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before removing timing belt.
  23. Before the removal of the timing belt, rotate crankshaft until the TDC mark on oil pump housing aligns with the TDC mark on crankshaft sprocket (trailing edge of sprocket tooth)
  24. NOTE: The crankshaft sprocket TDC mark is located on the trailing edge of the sprocket tooth. Failure to align trailing edge of sprocket tooth to TDC mark on oil pump housing will cause the camshaft timing marks to be misaligned.
  25. Install 6 mm Allen wrench into belt tensioner. Before rotating the tensioner, insert the long end of a 1/8” or 3 mm Allen wrench into the pin hole on the front of the tensioner .
  26. While rotating the tensioner counterclockwise, push in lightly on the 1/8” or 3 mm Allen wrench, until it slides into the locking hole.
  27. Remove timing belt. CAUTION: If timing belt was damaged due to incorrect tracking (alignment), the belt tensioner assembly must be replaced

INSTALLATION
  1. Set crankshaft sprocket to TDC by aligning the sprocket with the arrow on the oil pump housing.
  2. Set camshafts timing marks so that the exhaust camshaft sprocket is a 1/2 notch below the intake camshaft sprocket
  3. CAUTION: Ensure that the arrows on both camshaft sprockets are facing up.
  4. Install timing belt. Starting at the crankshaft, go around the water pump sprocket, idler pulley, camshaft sprockets and then around the tensioner
  5. Move the exhaust camshaft sprocket counterclockwise to align marks and take up belt slack. NOTE: A new tensioner is held in the wound position by a pull pin.
  6. Remove the pull pin or Allen wrench from the belt tensioner.
  7. Once the timing belt has been installed and tensioner released, rotate the crankshaft two (2) complete revolutions. Verify that the TDC marks on crankshaft and timing marks on the camshafts are aligned as shown in .
  8. Install lower timing belt cover and tighten fasteners to 9 N·m (80 in. lbs.
  9. Install upper timing belt cover and tighten fasteners to 9 N·m (80 in. lbs.
  10. Install right engine support bracket. Ensure the power steering pump is properly located in mounting location on bracket. Tighten mount bracket bolts to 61 N·m (45 ft. lbs.)
  11. Lower engine into mounting position and install right engine mount through bolt. Tighten bolt to 118 N·m (87 ft. lbs.).
  12. Install power steering pump and bracket.
  13. Install upper radiator support crossmember
  14. Install torque strut bracket to strut tower.
  15. Connect ground strap to bracket.
  16. Install upper torque strut
  17. Connect A/C lines. Evacuate and recharge A/C system
  18. Raise vehicle.
  19. Connect exhaust system to manifold.
  20. Connect A/C pressure switch connector.
  21. Install crankshaft damper
  22. Install accessory drive belts
  23. Install lower torque strut
  24. Perform torque strut adjustment procedure
  25. Install right splash shield.
  26. Install right front wheel.
  27. Connect negative cable to battery.

May 15, 2010 | 2001 Chrysler PT Cruiser

1 Answer

How do I time a 2006 dodge caravan 2.4L


2.4L Engine
NOTE You may need DRB scan tool to perform the crankshaft and camshaft relearn alignment procedure.
  1. Remove or disconnect the following:
    • Negative battery cable
    • Right front wheel and inner splash shield
    • Accessory drive belts
    • Crankshaft damper
    • A/C compressor/alternator tensioner and pulley assembly
    • Lower front timing cover
    • Upper front timing cover
    • Right engine mount
    • Engine mount bracket

    NOTE This is an interference engine. Do not rotate the crankshaft or the camshafts after the timing belt has been removed. Damage to the valve components may occur. Before removing the timing belt, always align the timing marks.
  2. Rotate the crankshaft until the Top Dead Center (TDC) mark on the oil pump housing aligns with the TDC mark on the camshaft sprocket (located on the trailing edge of the tooth).
  3. Loosen the timing belt tensioner lock bolt.
  4. Insert a 6mm Allen wrench into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate clockwise until there is enough slack to remove the belt.
  5. If necessary, remove the camshaft timing belt sprockets.
  6. If necessary, remove the crankshaft timing belt sprocket using removal tool No. 6793, or equivalent.
  7. Place the tensioner into a soft-jawed vise to compress the tensioner.
  8. After compressing the tensioner, insert a pin (a 5/64 in. Allen wrench will also work) into the plunger side hole to retain the plunger until installation.

09943d3.gif

Camshaft and crankshaft alignment marks—2.4L engine


ed2b9ee.gif

To lock the timing belt tensioner, be sure to fully insert the smaller Allen wrench into the tensioner as shown—2.4L engine



03f364a.gif

Installation of the timing belt, notice the camshaft alignment— 2.4L (VIN B) engine


To install:
  1. If necessary, use tool No. 6792, or equivalent, to install the crankshaft timing belt sprocket onto the crankshaft.
  2. If necessary, install the camshaft sprockets onto the camshafts. Install and tighten the camshaft sprocket bolts to 75 ft. lbs. (101 Nm).
  3. Set the crankshaft sprocket to Top Dead Center (TDC) by aligning the notch on the sprocket with the arrow on the oil pump housing.
  4. Set the camshafts timing marks so the exhaust camshaft is 1/2 notch below intake camshaft sprocket. Make sure the arrows on both camshaft sprockets are facing up
  5. Install the timing belt starting at the crankshaft, then around the water pump sprocket, idler pulley, camshaft sprockets and around the tensioner pulley.
  6. Move the exhaust camshaft sprocket counterclockwise to take up the belt slack.
  7. Insert a 6mm Allen wrench into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate counterclockwise until there is no slack on the belt. The tensioner setting notch will start to move clockwise. Watch the notch and continue rotating the top plate counterclockwise until the setting notch is aligned with the spring tang. Using the Allen wrench to prevent the top plate from moving, tighten the tensioner lock bolt to 220 inch lbs. (25 Nm). The setting notch and spring tang should remain aligned after the lock nut is tightened.
  8. Rotate the crankshaft 2 revolutions and recheck the timing marks.
  9. Check the spring tang is within the tolerance window. If not within the window, reinsert the Allen wrench and into the hexagon opening located on the top plate of the belt tensioner pulley. Rotate the top plate counterclockwise until there is no slack on the belt. The tensioner setting notch will start to move clockwise. Watch the notch and continue rotating the top plate counterclockwise until the setting notch is aligned with the spring tang. Using the Allen wrench to prevent the top plate from moving, tighten the tensioner lock bolt to 220 inch lbs. (25 Nm). The setting notch and spring tang should remain aligned after the lock nut is tightened.
  10. Install the engine mount bracket.
  11. Install the front timing belt covers.
  12. Install the A/C compressor/alternator tensioner and pulley assembly.
  13. Install the right engine mount.
  14. Install the crankshaft damper
  15. Install the accessory drive belts and adjust to the proper tension.
  16. Install the right inner splash shield and wheel.
  17. Reconnect the negative battery cable.
  18. Perform the crankshaft and camshaft relearn alignment procedure using the DRB scan tool, or equivalent

Please do not forget to rate and comment about your experience with fixya today... If there is any further assistance i can provide for you please let me know..

Dec 28, 2009 | 2006 Dodge Caravan

1 Answer

I need to replace my timing belt on my hyundia elantra 2003 with 1997 cc engine


Dear Friend
Removal: Support engine: remove -engine mounting, auxiliary drive belt, water pump pulley, crankshaft pully bots & crankshaft pully, timing belt covers....turn crankshaft to TDC on No 1 cylinder, ensure crankshaft sprocket, camshaft sprocket, oil pump sprocket & balancer shaft sprocket timing marks lighned. Pls note: Timing marks on camshaft sprockets should align with cylinder head uppter face, dowl pins on camshaft sprockets should face downwards....Slacken tensioner botl. Move tensioner away from belt & tighten bolt.
Remove: automatic tensioner unit bolts, automatic tensioner unit, timing belt, crankshaft bolt, crankshaft sprocket, crankshaft sprocket guide washer...slacken balancer shaft belt rensioner bolt, move tensioner away from belt & lightly tighten bolt...Remove balancer shaft belt.

Installation:
ensure timeing marks aligned.Note: Timing marks on camshaft sprockets ahould align with cylinder head upper face, exhaust sprocket mark is on recess but inlet sprocket mark is on tooth. To check oil pump sprocket positionded sorrectly: remove blanking plug from cylinder block, insert 8mm diameter Phillips screwdriver in hole. ensure screwdriver is inserded 60mm from face of cylinder block. If screwdriveer can only be inserted 20mm-turn oil pump sprocket 360". Inset screwdiver again.
Fit balancer shaft delt in anti-clockwise direction starting at crandkshaft sprocket....Slacken balancer shaft belt tensioner notl, turn tensioner clockwise to tension belt. Tighten bolt to 15-22 Nm... Applu thump pressure to belt at tentioner, belt should deflect 5-7mm. If not: Repeat tensioning procedure.... Install - chankshaft sprocket guide washer & crankshaft sprocket.
Thighten crankshaft centre bolt, tightening torque:110-130Nm. Please note, ensure crankshaft sprocket guide washer is fittet correctly. oil threads & contact face crankshaft botl before fitting.

Sep 21, 2009 | Hyundai Elantra Cars & Trucks

2 Answers

How do I replace the serpentine belt on my 2000 Plymouth Breeze 2.4l engine?


the tensioner is on the alternator there is usually a cover over it you need to loosen the 2 screws on the alternator and turn the "adjuster" screw till the belt is loose enough to come off note the whay it is run then install and tighten the new belt it must be very tight or it will slip

Sep 14, 2009 | Plymouth Breeze Cars & Trucks

1 Answer

Timing belt guides


The principle is you have to align TDC ( Top Dead Center) the camshaft, the crankshaft and piston # 1 position at top when both intake valves and exhaust valve are close.
If you follow these following steps, it is a piece of cake.

1- Take off the valve cover to expose the camshaft.
2- Take off all spark plugs2.gif, so you can be able to turn the camshaft without any resistance.
3- Turn the cam shaft until the mark on the camshaft pulley aligned with the 0 calibration mark.
4- Put a screwdriver to into the cylinder # 1 to make sure it is at the top. Then remove it.
5-Turn the camshaft and at the same time notice the intake and exhaust valves for cylinder # 1 are both closed and the notch on the camshaft is aligned straight with the crankshaft mark.
6- For a sanity check, from the spark plug2.gif wire # 1, trace back to the distributor cap. Carefully take off the cap and see the rotor is in the position contact to the plug wire # 1. Then put the cap back as it was.
This is to ensure you have spark at the combustion stage when all valves are close and piston is at the top.
7- With everything is as said, now you put in the timing belt at no turning any position of the crankshaft or the camshaft. If the belt teeth is not aligned correctly, you have to take it out and put it back to provide the mark from crankshaft and camshaft are perfectly aligned.
8- Make sure you loosen up the timing belt tension to put it in easily and tighten it up after have correct tension.
9- Put everything back then you are good to go.
10- Don't forget to replace the Valve cover head gasket to prevent the oil leak.
Good luck and have fun in your hands-on action

Sep 10, 2009 | 1999 Nissan Altima

3 Answers

Need a timing scamatic for a 1998 ford contour 16v Zetec ct 2.0l


Installation
All Vehicles
  1. NOTE: Rotate the crankshaft clockwise.
    Rotate the crankshaft to TDC on cylinder No. 1.
6d7ac03.gif
NOTE: Cylinders No. 1 and No. 4 are at TDC when the Woodruff key points straight up.
Remove the blanking plug, completely screw in the special tool and auto-align the crankshaft to TDC.

0889b40.gif
  1. Position cylinder No. 4 to valves overlap" and install the special tool.
  2. Hold the camshafts by the hexagon using an open-ended wrench and turn them in the direction of engine rotation.
  3. Slide the special tool onto the ends of both camshafts.
6971087.gif
swp~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not kink the timing belt (do not bend the timing belt less than a diameter of 35 mm).
swp~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not rotate the crankshaft; as necessary check that it is still resting against the timing pin.
NOTE: Design with lower idler pulley shown (built up to 06/1999).
NOTE: The lug of the belt tensioner should not be hooked in the sheet metal cover during timing belt installation.
Position a new timing belt in place.
  • Starting from the crankshaft timing belt pulley and working counterclockwise, position the timing belt in place while keeping it under tension.

2907f65.gif
  1. swp~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not rotate the crankshaft; as necessary check that it is still resting against the timing pin.
    NOTE: Design without lower idler pulley shown (built 06/1999 onwards).
    NOTE: The lug of the belt tensioner should not be hooked in the sheet metal cover during timing belt installation.
    Position a new timing belt in place.
    • Starting from the crankshaft timing belt pulley and working counterclockwise, position the timing belt in place while keeping it under tension.
143871c.gif
  1. NOTE: Incorrect timing belt tension will cause incorrect valve timing.
  2. Pre tension the timing belt.
  3. Rotate the tensioner locating tab counterclockwise and insert the locating tab into the slot in the rear timing cover.
  4. Position the hex key slot in the tensioner adjusting washer to the 4 o'clock position.
  5. Tighten the attaching bold enough to seat the tensioner firmly against the rear timing cover, but still allow the tensioner adjusting washer to be rotated using a 6mm hex key.
0afbc96.gif
CAUTION: Tension the timing belt, working counterclockwise. Using the hex key, rotate the adjusting washer counterclockwise until the notch in the pointer is centered over the index line on the locating tab (the pointer will move clockwise during adjustment).

4e30913.gif
While holding the adjusting washer in position, tighten the bolt
NOTE: Hold the intake timing belt pulley with special tool to stop it from turning.
Tighten the timing belt pulleys.
  1. Tighten the intake camshaft timing belt pulley bolt.
  2. NOTE: Hold the exhaust camshaft by the hexagon with an open-ended wrench to stop it from turning.
    Tighten the exhaust camshaft timing belt pulley bolt.
  3. Remove the special tool.
    • Install the blanking plug.
  4. Remove the special tool.
  5. NOTE: Hold the camshaft by the hexagon with an open-ended wrench to stop it from turning.
    Tighten the exhaust camshaft to stage 2.
    1. NOTE: Turn the crankshaft two revolutions in the normal direction of rotation.
      Check the valve timing by inserting the special tool. Correct it, if necessary.
      • Screw in special tool 303-574 and make sure that the crankshaft is touching it.
      • Insert special tool 303-465 into the camshafts; if necessary loosen the timing pulleys and correct the camshaft alignment.
      • Detach the special tools.
    1. NOTE: Use a new blanking plug.
      Install the blanking plug on the exhaust camshaft pulley.

Mar 10, 2009 | 1998 Ford Contour

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