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Innsufficiant egr flow - Explorer Ford Cars & Trucks

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Not likely. These have had problems with the sensor usually. What year, model and engine size?

Posted on May 21, 2011

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99 maxima ran till it was parked now it turns over will not start gave code p0400 any ideas


The fault is somewhere around the EGR valve - probably the EGR valve or the throttle position sensor.

Before replacing any sensors try removing and cleaning the EGR.

Here's a Youtube link that may be of help to you:

1999 maxima egr Google Search

This link explains about the EGR:
P0400 Exhaust Gas Recirculation Flow Malfunction

CEL code P0400 EGR Flow Malfunction

Mar 27, 2016 | Cars & Trucks

2 Answers

Why is EGR valve opening too much at 1000 RPMS?


The EGR flow rate test is performed during a steady state when engine speed and load are moderate and EGR vacuum regulator duty cycle is high. The monitor compares the actual Differential Pressure Feedback EGR circuit voltage to a desired EGR flow voltage for that state to determine if EGR flow rate is acceptable or insufficient. This is a system test and may trigger a DTC for any fault causing the EGR system to fail.

Does your vehicle have the (DPFE) EGR system ?


Ford EGR Flow Testing

Jun 27, 2015 | 1997 Lincoln Continental

1 Answer

Code p0403


EGR is the exhaust gas recirculating valve . It's part of the emission system designed to lower emission of nitrates of oxygen. The vehicles PCM is sensing a problem with the flow or lack of flow thru the EGR valve. The EGR system has several components including the egr valve, erg solenoid, possible EGR temperature sensor and/or a DPFE ( differential pressure feedback sensor) and vacuum hoses. They are located on or near the intake manifold and connects to the exhaust manifold system also.

Jul 15, 2014 | 2002 Mazda MPV

1 Answer

Egr PO401


Code 401 is for low EGR air flow. The EGR valve allows exhaust gas to be recirculated back thru the intake and reburned.
The problem could be the EGR valve, the sensor, or a blocked line.

Jun 29, 2013 | Dodge Ram 1500 Cars & Trucks

1 Answer

P401


There are several possibilities for this problem. If you have a 4.6L V-8, there is usually a problem with the channels for EGR flow. On this motor the airhorn on top of the intake manifold must be removed and the groove or channel under the gasket cleaned. It takes a new gasket and the removal of 8 bolts and the air snorkel. Check if egr is operating.

If this is another motor, check the egr, then chamber that egr is mounted on.

For either application, what is happening is the flow is not good enough where it is measured. The reason is either the flow is not present before the Egr or the Egr is not opening to let the flow through it. That is why the egr needs to be inpected to see if it leaks. If the egr does not leak, then the channel is blocked.

Apr 18, 2013 | 1996 Ford Thunderbird LX

1 Answer

EGR FLOW INSUFFICIENT


On your EGR tube you have two hoses coming off of it. If you put them on in reverse you will get a code of insufficient flow. I put headers on and replaced EGR tube and valve and the flow sensor and that's the code that I received switched the hoses and solved the code

Feb 26, 2013 | 2000 Ford Expedition

1 Answer

Engine code p0401 in 2004 ford explorer 4.0 motor insuficient gas flow detected


p0401 is egr flow insufficiant. check or remove and clean egr and port. and also check the vacuum lines to egr. Insufficient EGR flow frequently is caused by clogged EGR passageways.

Aug 19, 2010 | 2004 Ford Explorer

1 Answer

OBDII SETS CODES P0401, P0171 & P0174 . 1998 Mercury Sable


P0401- Exhaust Gas Recirculation Flow Insufficient Dectected
Possible causes - Harness or connectors (EGR volume control valve circuit is open or shorted.)
- EGR volume control valve stuck closed
- EGR volume control solenoid valve
- Dead (Weak) battery
- EGR passage clogged
- Exhaust gas leaks Possible solution - Clean EGR Valve
- Repair EGR harness or connector
- Replaced EGR volume control solenoid valve
- Replaced EGR volume control valve
Code P0171- Fuel Injection System Too Lean Bank 1 Possible causes - Intake air leaks
- Front Heated oxygen sensor may be faulty
- Injectors may be faulty
- Exhaust gas leaks
- Incorrect fuel pressure
- Lack of fuel
- Mass air flow sensor may be faulty
- Incorrect PCV hose connection Possible solution Dirty air filter of faulty air flow sensor are common causes of the problem P0174- Fuel Injection System Too Lean Bank 2 Possible causes - Intake air leaks
- Front Heated oxygen sensor may be faulty
- Injectors may be faulty
- Exhaust gas leaks
- Incorrect fuel pressure
- Lack of fuel
- Mass air flow sensor may be faulty
- Incorrect PCV hose connection Possible solution Dirty air filter of faulty air flow sensor are common causes of the problem.

Jun 28, 2010 | 1998 Mercury Sable

1 Answer

I replaced the egr valve and the check engine light is still on so what do I do the code still says p0401


When you replaced the EGR valve did you check the EGR passage to make sure it wasn't clogged. Since exhaust gasses flow through the EGR passage carbon builds up on the walls restricting flow which can eventually lead to the code p0401 Insufficient EGR flow.

Jan 10, 2010 | 2001 Chevrolet Monte Carlo

1 Answer

1995 mercury villager check engine code p1200 injector open


P0400 = EGR Flow
P0325 = knock sensor (Do not ever change a knock sensor, they don't affect anything and cost $600 to replace for absolutely no gain)
P1200 = I can't find this one. I think it's injector flow
report back on what you find.
Egr flow may be plugged egr passages or a bad solenoid.
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1996 PCED OBDII-Villager SECTION 1B: Description and Operation
Exhaust Gas Recirculation System
Exhaust Gas Recirculation (EGR) System Operation The exhaust gas recirculation (EGR) system (Figure 1 below) recirculates a portion of the exhaust gases into the intake manifold under average vehicle driving conditions to reduce combustion temperatures and exhaust gas NOx content. The amount of exhaust gas recirculated varies according to operating conditions and will be cut completely under:
  • Engine starting condition
  • Low engine coolant temperature condition
  • Excessively high engine coolant temperature condition
  • Engine idling condition
  • High engine speed condition
  • Mass air flow sensor failure
The exhaust gas recirculation (EGR) system on the Villager uses the exhaust gas recirculation/evaporative emission (EGR/EVAP) control solenoid valve to provide vacuum to both the EGR valve and the EVAP canister when commanded by the PCM. If the exhaust backpressure is sufficient to close the EGR backpressure transducer valve, vacuum is sent to the EGR valve and allows EGR gas to flow into the intake manifold. If the exhaust backpressure is not sufficient, the EGR backpressure transducer will remain open and allow vacuum from the EGR/EVAP control solenoid to vent to the atmosphere.
The EGR system monitor, for OBD II regulations, uses an EGR temperature sensor to monitor the EGR system. The EGR temperature sensor is a thermister located in the EGR passageway. When hot exhaust gas is recirculated into the engine, the temperature at the EGR passageway increases. This increase is sensed by the EGR temperature sensor and a signal is sent to the PCM to indicate EGR flow. If the EGR temperature sensor does not detect EGR flow when commanded by the PCM after two consecutive drive cycles, the malfunction indicator lamp (MIL) will be illuminated and a diagnostic trouble code (DTC) will be stored. The MIL will be turned off after three consecutive drive cycles are completed with no malfunctions detected. The DTC will remain stored in the PCM memory until 80 drive cycles have been completed without the same malfunction detected in the system.
Figure 1: Exhaust Gas Recirculation (EGR) System Diagram Item Number Description 1 — EGR/EVAP Control Solenoid 2 — Air Cleaner Housing 3 — Throttle Valve 4 — EGR Temperature Sensor 5 — EGR Valve 6 — EGR Backpressure Transducer 7 — EVAP Canister
Exhaust Gas Recirculation (EGR) Backpressure Transducer Valve The exhaust gas recirculation (EGR) backpressure transducer valve is used to control EGR. The EGR valve is operated by ported vacuum, but the ported vacuum will normally be vented off at the EGR backpressure transducer valve. As rpm increases, exhaust pressure increases and pushes on the diaphragm in the EGR backpressure transducer valve and closes the vacuum vent.
Figure 2: EGR Backpressure Transducer Value
Item Number Description 1 — Throttle Valve 2 — Vacuum Port 3 9D475 EGR Valve 4 9F452 EGR Backpressure Transducer Valve 5 — EVAP Canister 6 — EGR/EVAP Control Solenoid 7 — Vent
EGR/EVAP Control Solenoid The exhaust gas recirculation/evaporative emission (EGR/EVAP) control solenoid (Figure 3) is controlled by the powertrain control module (PCM). The EGR/EVAP control solenoid controls vacuum to both the exhaust gas recirculation (EGR) valve and to the evaporative (EVAP) emission canister. When the EGR/EVAP control solenoid is off (12 V signal from the PCM) vacuum is supplied to both the EGR valve and to the EVAP canister. When the EGR/EVAP control solenoid is on (ground supplied by PCM) vacuum is vented to the atmosphere keeping the EGR valve closed and no vacuum to the EVAP canister. The PCM will command the EGR/EVAP control solenoid on at:
  • Engine starting condition
  • Low engine coolant temperature condition
  • Excessively high engine coolant temperature condition
  • Engine idling condition
  • High engine speed condition
  • Mass air flow sensor failure
Figure 3: Exhaust Gas Recirculation/Evaporative Emission (EGR/EVAP) Control Solenoid
Exhaust Gas Recirculation (EGR) Temperature Sensor
The exhaust gas recirculation (EGR) temperature sensor (Figure 4) is a thermister type sensor that monitors the temperature of the exhaust in the EGR passageway. As the EGR flow increases, the temperature increases. This process creates a change in the resistance of the sensor, which decreases as the temperature increases. The signal is sent to the powertrain control module (PCM) to indicate that the EGR system is working properly. If the EGR temperature sensor does not change resistance as the PCM expects on two consecutive drives, the malfunction indicator lamp (MIL) will be illuminated and a diagnostic trouble code (DTC) will be stored.
Figure 4: EGR Temperature Sensor Exhaust Gas Recirculation (EGR) Valve
The exhaust gas recirculation (EGR) valve (Figure 5) recirculates portions of the exhaust gas back into the intake manifold to reduce the amount of the NOx released during combustion and to reduce combustion temperature. The amount of exhaust gases that are released into the engine is proportional to the load on the engine.
Figure 5: EGR Valve

Mar 20, 2009 | 1995 Mercury Villager

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