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I am trying to replace my broken ignition lock cylinder but i cant remove the old one.

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Have to remove steering wheel

Posted on May 20, 2011

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Posted on Jan 02, 2017

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SOURCE: Want to remove the ignition lock cylinder since a broken key is stuck inside.

get a phillipshead un do about 4 screws from underneath plastic cover which hides steering colume. remove cover you will see white plug on the left hand side of ignition barrel disconect.then right hand side there will be acable disconect.now get a small chissel and anti clockwise tap bolts which have no heads on them that are on top of steering colume when they are alittle bit lose use plyers its easier pull bolts out clamp will then come of and then you can pull whole ignition of. now there is 2 brass pins which hold barrel in ignition up near the key end remove and barrel will come out but it might be easier to take whole ignition to locksmith and get them to do it and get new key for around 30 bucks i did a mates about couple months ago seeya orangepeel.

Posted on May 26, 2009

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1 Answer

Replace ignition lock cylinder


Hi Alex, The ignition assembly is mounted onto the steering column with blind bolts. These are special bolts designed in such a way that the heads break off when tightened to the correct torque. We usually remove them with a cold chisel and hammer. An alternative is to cut a slot into which a screw driver can be fitted. Regards John

Jul 16, 2014 | 1995 Opel Kadett 200is

1 Answer

Ignition on my 2004 jeep grand Cherokee is locked, how do I unlock the ignition? Keys goes in ignition, door chim works when key is in ignition. But the key won't turn it's stuck.


tap the ignition lock cylinder with the plastic end of a scrwedriver (with the key removed). then insert the key and try to start. Try this several times. If you get it to turn immediately replace the igntion lock cylinder. The cylinder needs to be in the on position in order for the lock button to be depressed so that the cylinder can be removed from the housing.

If you still can't get it to turn than you will have to drill out the lock button in order to get the old lock cylinder out. I wouldn't recommend doing this unless you have some experience and understand what you are doing.

The lock button can be accessed by removing the lower steering column cover.

Nov 23, 2010 | 2004 Jeep Grand Cherokee

1 Answer

Trying to get the ignition tumbler unit out of a 1993 Ford Taurus at the junkyard. worked at it most of two days but no luck yet so I must be missing something having never tried this before.


Ignition Lock Cylinder REMOVAL & INSTALLATION Functional Lock The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.
  1. Disconnect the negative battery cable.
  2. Turn the lock cylinder key to the RUN position.
  3. Using a 1?8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column. Fig. 1: Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift 86878085.gif
    To install:
  4. Install the lock cylinder by turning it to the RUN position and depressing the retaining pin. Insert the lock cylinder into its housing. Make sure the cylinder is fully seated and aligned in the interlocking washer before turning the key to the OFF position. This will permit the cylinder retaining pin to extend into the cylinder housing.
  5. Rotate the lock cylinder using the lock cylinder key, to ensure correct mechanical operation in all positions.
  6. Connect the negative battery cable.
Non-Functional Lock The following procedure applies to vehicles in which the ignition lock is inoperative and the lock cylinder cannot be rotated due to a lost or broken key, unknown key number or a lock cylinder cap that has been damaged and/or broken to the extent that the lock cylinder cannot be rotated. 1986-90 VEHICLES
  1. Disconnect the negative battery cable.
  2. Remove the steering wheel. For details, please refer to the procedure located earlier in this section.
  3. Remove the two trim shroud halves after removing the three attaching screws.
  4. Disengage the electrical connector from the key warning switch.
  5. Using a 1?8 in. (3mm) diameter drill, carefully drill out the retaining pin, being careful not to drill deeper than 1?2 in. (13mm).
  6. Place a suitable chisel at the base of the ignition lock cylinder cap, then, using a suitable hammer, strike the chisel with sharp blows to break the cap away from the lock cylinder.
  7. Using a 3?8 in. (10mm) diameter drill, carefully drill down the middle of the ignition key slot approximately 1 3?4 in. (44mm) until the lock cylinder breaks loose from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
  8. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all the drill shavings from the casting.
  9. Inspect the lock cylinder housing for damage from the removal operation. To install:
  10. Replace the lock cylinder housing if it was damaged.
  11. Install the actuator and ignition switch.
  12. Install the trim and electrical parts.
  13. Install a new ignition lock cylinder.
  14. Install the steering wheel. For details, please refer to the procedure located earlier in this section.
  15. Connect the negative battery cable.
  16. Check the lock cylinder operation.
1991-95 VEHICLES
  1. Disconnect the negative battery cable.
  2. Remove the steering wheel.
  3. Using locking pliers, twist the cylinder cap until it separates from the lock cylinder.
  4. Using a 3?8 in. (10mm) diameter drill bit, drill down the middle of the ignition lock key slot approximately 1 3?4 in. (44mm) until the lock cylinder releases from its breakaway base. Remove the lock cylinder and drill shavings from the lock cylinder housing.
  5. Remove the retainer, washer, ignition switch and actuator. Thoroughly clean all drill shavings and other foreign materials from the casting.
  6. Inspect the lock cylinder housing for damage from the removal operation. If the housing is damaged, it must be replaced. To install:
  7. Replace the lock cylinder housing, if damaged.
  8. Install the actuator and ignition switch.
  9. Install the trim and electrical parts.
  10. Install the ignition lock cylinder.
  11. Install the steering wheel.
  12. Connect the negative battery cable, then check the lock cylinder operation.
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Nov 05, 2010 | 1993 Ford Taurus

1 Answer

Key broke off in ignition lock cylinder. Can't remove cylinder.


Non-Functional Lock Cylinder
  1. Disconnect the negative battery cable.
  2. Remove the upper and lower steering column covers.
  3. Insert a 0.125 (3.17mm) drill bit in the hole at the top of the cylinder housing and drill out the retaining pin. NOTE: Be careful not to drill into the lock cylinder housing.
  4. Pull out the lock cylinder.
  5. Clean out all the metal shavings and check the tube for damage. If damaged, the housing must be replaced. To Install:
  6. Turn the new lock cylinder to accessory position and while pressing the retaining pin in, insert the lock cylinder into the housing.
  7. Turn the key to the OFF position the release the retaining pin.
  8. Try the lock cylinder operation in all positions.
  9. Reinstall the steering column covers.
  10. Reconnect the negative battery cable.

Jun 25, 2009 | 1999 Mercury Cougar

1 Answer

New Ignition Cylinder doesnt click in?


Lock Cylinder Functional
Removal
  1. NOTE: The following procedure applies to vehicles that have functional ignition switch lock cylinders (11582), lock cylinder keys are available for these vehicles or the lock cylinder key numbers are known and the proper key can be made.

    Disconnect battery ground cable (14301). Refer to Section 14-01 .
  1. Turn ignition switch lock cylinder to RUN position.
  1. Place a 3.17 mm (1/8-inch) diameter wire pin or small drift punch in hole in lower steering column shroud (3530) under ignition switch (11572). Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column lock cylinder housing (3511).
Installation
  1. Install ignition switch lock cylinder by turning it to RUN position. Insert ignition switch lock cylinder into steering column lock cylinder housing. Make sure ignition switch lock cylinder is fully seated and aligned in interlocking washer before turning ignition switch lock cylinder to OFF position. This will permit cylinder retaining pin to extend into steering column tube flange hole.
  1. Rotate ignition switch lock cylinder, using lock cylinder key, to ensure correct mechanical operation in all positions.
  1. Connect battery ground cable.

Apr 03, 2009 | 1995 Ford Taurus

1 Answer

Car was stolen broke the ignition


REMOVAL

  1. On models equipped with airbag, disarm airbag as described under MAINTENANCE PROCEDURES/AIRBAG SYSTEM DISARMING.
  2. On all models, disconnect battery ground cable.
  3. Remove ignition switch as described under STARTING AND CHARGING SYSTEMS/COMPONENT REPLACEMENT AND REPAIR PROCEDURES/IGNITION SWITCH.
  4. Remove key light case from lock body, if equipped.
  5. On 1989 Accord models, place ignition lock cylinder in the ACC position.
  6. On except 1989 Accord, place ignition lock in the I position.
  7. On all models, position suitable punch into hole on lock cylinder housing and depress pin, then remove lock cylinder from housing.
INSTALLATION

  1. On 1989 Accord models, install ignition lock cylinder as follows:
    1. Place ignition lock cylinder in the LOCK position.
    2. Rotate key until it is almost at the ACC position, then insert lock cylinder until pin contacts housing.
    3. Rotate key to ACC position, then push pin in and insert lock cylinder into housing until pin clicks into place.
  1. On except 1989 Accord, install ignition lock cylinder as follows:
    1. Place ignition lock cylinder in the O position.
    2. Rotate key until it is almost at the I position, then insert lock cylinder until pin contacts housing.
    3. Rotate key to I position, then push pin in and insert lock cylinder into housing until pin clicks into place.
  1. Install ignition switch and connect battery ground cable.
SRS wire harness is routed near the ignition switch.

CAUTION:
  • All SRS electrical wiring harnesses are covered with yellow outer insulation.
  • Before disconnecting the SRS wire harness, install the short connector on the airbag.
  • Replace the entire affected SRS harness assembly if it has an open circuit or damaged wiring.
IGNITION SWITCH
  1. Remove the steering wheel, then remove the steering column covers.
  2. Disconnect the 7-P connector from the under-dash fuse box.
  3. Insert the key and turn it to "0."
  4. Remove the 2 screws and replace the base of the switch.

Feb 13, 2009 | 1992 Honda Accord

2 Answers

Ford F250 - The key goes all the way around and wont start


sounds like its time to replace that old ignition.....

Feb 02, 2009 | 1985 Ford F 250

1 Answer

My daughter has broken the ignition switch to her mazda 626 its a 95 model we have the switch but cant figure out how to get the old one out to replace it


take the cover off the steering and there's are screws that hold the lock cylinder loose the screw and the old cylinder should fall out

Dec 04, 2008 | 1995 Mazda 626

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