I do not recommend this job unless you are a seasoned mechanic, VW dealership charges $1000 for a reason. They almost earn it on this one. but heres how it's done or how I did it any way. the complete job took me 4 hours and I been at this for 30 years. But a lot of this time was figuring out how it came apart. First, drop the top, pull up on seat bottom and remove it, remove center panel, remove 3 allen bolts at bottom on seat back and remove. headrests, they just pull off, raise top just enough to make hinged panels flip up. remove nut at top rear corner of side panel. you can see the back side of the nut and bolt it is on from the panels that flip up. Remove Nylon push lock rivet where seat belt goes through panel on rear, top, corner. Pull out on panel to release it, there is 5 or 6 nylon locks that just pull out of holes in the body. It will sound like your breaking it when the locks pop loose, or mine did. then lift to gain access to remove seat belt bolts and unplug flip panel motors. remove cable end from its clip. Pull seat belts through panel. Set panel a side. remove torx head bolt around oval panel that speaker is mounted on. unplug speaker and regulator and pull wire harness thru hole. remove 2 allen and 5 hex bolts at top where window would come out if it worked. pull up on plate and move rubber window seal to the side to remove plate. remove 2 nuts at bottom of regulator and one about half way up towards front, lift regulator and window up through top to gain access to 3 nuts that hold window to regulator, from the top lift window out first then regulator. Reverse to assemble it.
The last answer is pretty good, there is a repair kit available now that reduces the cost of this repair and also a caution about a weak linking rod for the flip doors, more info at the following link: Window Regulator replacement on New Beetle
a 6ya Mechanic can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repair professionals here in the US. click here to Talk to a Mechanic (only for users in the US for now) and get all the help you need. Goodluck!
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Remove the door opening weather-strip. Refer to Door Opening Weatherstrip Replacement in Doors.
Remove side sill trim plate. Refer to Door Sill Plate Replacement in Interior Trim.
Remove the lower quarter panel trim. Refer to Rear Quarter Trim Panel Replacement in Interior Trim.
Remove the center pillar upper trim panel. Refer to Center Pillar Upper Trim Panel Replacement in Interior Trim.
Remove the quarter upper trim panel. Refer to Rear Quarter Upper Trim Panel Replacement in Interior Trim.
Remove the center pillar outer applique. Refer to Center Pillar Applique Replacement in Exterior Trim.
Remove the roof drip molding. Refer to Body Side Roof Drip Molding Replacement in Exterior Trim.
Important: It is necessary to use new nuts when reinstalling the quarter window.
Remove the nine quarter window nuts (1), securing the quarter window assembly (2) to the body opening.
Caution: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
Important: When removing the quarter window from the body opening make sure that the attaching pins are clear of the outer body.
Remove the quarter window (2) from the body opening.
Remove the rear seat cushion. Refer to Rear Seat Cushion Replacement in Seats.
Remove the rear seat back. Refer to Rear Seat Back Replacement in Seats.
Remove the door sill plate. Refer to Door Sill Plate Replacement .
Remove the 3 quarter trim panel retaining screws (1).
Starting at the lower edge of the trim panel and moving alternately clockwise and counterclockwise, pull outward on the trim panel to disengage the eight rear quarter trim panel attaching clips (2).
Remove the quarter trim panel from the vehicle.
Remove the 4 radio speaker grille speed clips (1), securing the speaker grille.
Remove the speaker grille (2).
Remove the rear quarter trim panel insulator (1), from the back of the quarter trim assembly (2).
Remove 7 rear quarter trim panel armrest retaining clips (1).
Remove 7 rear quarter trim panel armrest retaining nuts (2).
Gently pry the quarter trim panel armrest insert assembly (3), away from the rear quarter trim panel and remove.
that black metal housing is riveted in place, you might have to drill them out and replace with bolts or something of that nature to hold it inplace. make sur eyou are getting power to the window motor to crank up and not just down, is the motor bolted all the way down.
.leave window up half way.tape window to hold it.remove door panel clips.rip out foam moudling.drill out rivets holding regulator.remove connector.remove regulator clips.remove regulator.put in new regulator and clips.put in new rivets.plug connector.test it.if all is good install moulding and door panel.
first locate the rubber plugs and remove to reveal bolts holding window to regulator. youll need to move the window up or down till you see them. remove glass. remove latch bolts surrounding latch. they may take 12point torx which you HAVE to use. after removing all bolts around module pull bottom out and towards the inside of car. it takes a little jiggling to work the regulator track away from door shell. once it is out and free you can pull it down untill you gain access to wires and rods that must be disconnected to pull all the way out.
Disconnect your negative battery cable. Locate and remove the screws that hold your interior door handles in place (they may be hidden by snap in, or snap on clips). Remove the interior door handles, then disconnect the wire clips to the switches. Your panel is held in place by snap in clips; use a small pry bar to pull them from the door (try to get as close to, or directly under the clips to prevent them from tearing out of the door panel). Once the clips are pulled, pull the panel upward to remove it from the door. Install in reverse.
the clips let go of the glass inside the door, remove interior panel then open the 2 rubber plugs<about 2 inches in diameter and 3/4 the way up the door frame on inside> slowly raise or lower window regulator till you see the 2 torx screws that "pinch " the window clips loosen them and lower glass into clips till it bottoms out then tighten the clips, test, put back together< use lock tight on torx screws