Question about 2000 Mercury Sable

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Housing that holds temp and coolant sensor is leaking coolant can i replace the housing

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  • g_chalue Apr 11, 2011

    IF YOU LOOK AT THE PICTURE THE PART THAT LEAKS IS THE ONE THAT THE SENSORS ARE INSTALLED IN THE TERMOSTAT HOUSING IS OK

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  • Mercury Master
  • 17,970 Answers

Yes, you can replace it, according with the thermostat replcement to take off the housing for 3.0L OHV Engine...

CAUTION Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant. Also, when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.

  1. Drain the coolant until the level of the coolant is below the level of the thermostat.
  2. Disconnect the upper radiator hose from the water hose connection.
  3. Unfasten the three water inlet connection retaining bolts and remove the water hose connection.
  4. Remove the gasket and thermostat from the water hose connection. Discard the gasket.
To install:
  1. Clean the water inlet connection mating surfaces.
    NOTE The jiggle valve on the thermostat must be in the up position.
  2. Place the thermostat in the water hose connection making sure the thermostat jiggle valve is facing up.
  3. Install the new gasket and place the water hose connection assembly into position.
  4. Install the water hose connection assembly retainers and tighten them to 89-124 inch lbs. (10-14 Nm).
  5. Connect the upper radiator hose to the water hose connection.
  6. Fill the engine with coolant, start the engine and check for leaks.
  7. Stop the engine and top off the coolant recovery reservoir as necessary.

    housing that holds temp and coolant sensor is - zjlimited_994.jpg

    Fig. Exploded view of the water hose connection and the thermostat assembly-3.0L OHV engines (click over pic for zoom)

    zjlimited_995.jpg

    Fig. Remove the upper radiator hose from the water outlehousing that holds temp and coolant sensor is - zjlimited_996.jpg
    zjlimited_996.jpg

    Fihousing that holds temp and coolant sensor is - zjlimited_997.jpger outlet retaining bolts and...

    zjlimited_9housing that holds temp and coolant sensor is - zjlimited_998.jpgmi

    Fig. ...remove the outlet from the engine

    zjlimited_998.jpg

    Fig. Remove the thermostat from the water outlet



    Fig. Inspect the water outlet connection for cracks ohousing that holds temp and coolant sensor is - zjlimited_1001.jpgbr />
    zjlimited_1000.jpg

    housing that holds temp and coolant sensor is - zjlimited_1002.jpgghly clean the mating surfaces of the water outlet and...

    zjlimited_1001.jpg

    Fig. ...the engine before installing a new gasket

    zjlimited_1002.jpg

    Fig. The jiggle valve must be in the up (12 o-clock) position after installation into the water outlet


Keep in mind the "part number" indicates in the first diagram to found replacements.

Good luck.

Posted on Apr 11, 2011

  • ZJ Limited
    ZJ Limited Apr 11, 2011


    Lower Manifold




    1. Before servicing the vehicle, refer to the precautions section.


    2. Release the fuel system pressure.


    3. Disconnect the fuel hose quick release coupling from the fuel supply manifold.


    4. Remove the upper intake manifold.


    5. Disconnect the fuel injection pressure and temperature sensor vacuum tube and the electrical connector.


    6. Disconnect the fuel injector electrical connectors.


    7. Remove the intake manifold bolts in the sequence shown, and remove the lower intake manifold.










      Fig. Lower intake manifold loosening sequence - 3.0L (VIN S) engine






    8. Remove and discard the gaskets from the lower intake manifold.



    To install:




    NOTE


    Clean and inspect all mating surfaces and install new gaskets in the lower intake manifold.




    1. Install the lower intake manifold and tighten the bolts in the sequence shown to 89 inch lbs. (10 Nm).










      Fig. Lower intake manifold tightening sequence - 3.0L (VIN S) engine






    2. Connect the fuel injector electrical connectors.


    3. Connect the fuel injection pressure and temperature sensor vacuum tube and the electrical connector.


    4. Connect the fuel hose quick release coupling to the fuel supply manifold.


    5. Install the upper intake manifold.

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