Question about 2004 Chevrolet Cavalier

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Anyone know the part number of the retaining clip that holds the clutch line in the slave cylinder on a 2003 cavalier

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Go to a chevy dealer and ask the parts guy to show you the illustrated parts breakdown.

Posted on Apr 07, 2011

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Leak driversfootwell


Check the level in the clutch master cylinder. If the fluid is brake fluid from the clutch cylinder, you will have to replace the clutch master cylinder. When bad, it is common for them to leak into the car and drip fluid on the carpet.
If you have the tools and so inclined, you can change it yourself. Not very hard,. 2 bolts hold it to the firewall, the pin or clip holding the clutch pedal rod to the cylinder (under the dash), then remove the steel line on the cylinder. (The steel line goes down to the transmission, to the little slave cylinder. After new master cylinder is installed, you need to bleed the slave cylinder to get air out of the lines.)

Nov 23, 2013 | Ford Cars & Trucks

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I have 94 Mazda mx-3 for the past month or so I've been having problems with my clutch and I notice a big wet stain on the floor mat and carpet I assume its the master cylinder or slave cylinder but I am...


It's leaking on the driver's side? That would be the master cylinder bolted onto the firewall. You will have to replace with a new or remanufactured clutch master cylinder. When the seals go out, the whole unit must be rebuilt. The store will give you a discount if you bring in your old one for exchange.
The clutch slave cylinder will be down on the transmission bell housing. Follow the small steel line from the master cylinder. It goes right to the slave cylinder.
Pretty easy to change out the master cylinder. Remove the steel line, unbolt unit from the firewall, then under the dash, there's a rod from the clutch pedal to the master cylinder. Just undo the retaining clip or pin holding the rod to the pedal. When the new unit is installed and filled with fluid, then you get to learn how to bleed the hydraulic clutch at the slave cylinder-the fun never stops.

Oct 31, 2013 | Cars & Trucks

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Mazda e2200 clutch repair: feels like I still have some kind of pedal springback, but without much force. No clutch at all. I assume it is hydraulic, but the only reservoir I see is for the brakes. That is...


Yes, hydraulic--check again--fender side of brake master. Slave is usual cause of leak that eventually causes master reservoir to go dry and start drawing air. Check slave for leak. If leaking, replace slave and bleed system. Make sure to bench-bleed slave before installation by opening bleeder and pouring fluid into line port.

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  1. Raise and support the front end on jackstands.
  2. Back off the flare nut on the fluid pipe to free the slave cylinder hose.
  3. Pull off the hose-to-bracket retaining clip and pull the hose from the bracket. Cap the pipe to prevent fluid loss.
  4. Unbolt and remove the slave cylinder.
  5. Installation is the reverse of removal. Tighten the bolt to 12-17 ft. lbs. (16-23 Nm).

Dec 04, 2010 | 1988 Mazda B2200

2 Answers

I have a 1997 saturn sc2 im trying to bleed the clutch slave cylinder


In this car, there is no bleed port provided. The hydraulic clutch system is closed and is sold only as a complete set of master, reservoir, slave, and line. The set is priced at $130 at autozone.com. I have pasted the replacement instructions from autozone.com below. Please let me know if you have more questions.

See Figures 1, 2, 3 and 4
The master cylinder, pipes and slave cylinder are a complete assembly and must be replaced as a single unit.
  1. Block the clutch pedal to prevent it from being depressed while the slave cylinder is removed from the transaxle.
  2. Remove the air cleaner/intake duct assembly.
  3. Disconnect the negative battery cable first, then the positive cable.
  4. Remove the battery hold-down retainer.
  5. Remove the battery from the vehicle. Store the battery in a safe location, but do not place it on a concrete surface for any long period of time or it will discharge.
  6. Remove the battery tray. Note that one battery tray mounting fastener is only accessible through the fender well.
  7. Rotate the slave cylinder about 1 / 4 turn counterclockwise while pushing toward the bell housing, in order to disengage the connector and remove the cylinder from the clutch housing. Remove the slave cylinder bracket retaining nuts and pull the assembly from the studs.
  8. If equipped with ABS, remove the brake master cylinder-to-power booster mounting nuts. Move the master cylinder off of the mounting studs and slightly toward the engine, being careful not to bend or kink the brake lines.
  9. Remove the master cylinder pushrod retaining clip from the clutch pedal pin and disconnect the pushrod from the pedal.
  10. Rotate the clutch cylinder about 1 / 8 turn clockwise and remove it from the instrument panel. Remove the hydraulic assembly from the vehicle.

To install:
  1. Install the clutch master cylinder into the dashboard with the reservoir leaning toward the driver' fender. Rotate the cylinder about 1 / 8 turn counterclockwise to lock it in position.

When installing a new assembly, the plastic retainer straps should remain in place on the slave cylinder, to ensure that the actuator rod seats on the release fork pocket upon installation. If reinstalling an assembly, be sure to position a new plastic retainer strap onto the end of the pushrod and attach the straps to the cylinder.
  1. If equipped with ABS, place the brake master cylinder into position on the power booster mounting studs. Install and tighten the master cylinder-to-power booster mounting nuts to 20 ft. lbs. (27 Nm).
  2. Slide the slave cylinder onto the clutch housing studs, then install the nuts and tighten to 18 ft. lbs. (25 Nm).
  3. Insert the slave cylinder into the clutch housing with the hydraulic line facing down and rotate about 1 / 4 turn clockwise while pushing it into the housing.
  4. Lubricate the clutch pedal pin with silicone grease, then connect the pushrod to the clutch pedal and install the retaining clip.
  5. Install the battery tray. Tighten the battery tray mounting fasteners to 89 inch lbs. (10 Nm).
  6. Place the battery into the battery tray. Be careful that the battery terminals do not short against any metal during the installation.
  7. Install the battery hold-down retainer.
  8. Connect the positive battery cable first, then the negative cable.
  9. Install the air cleaner/intake duct assembly.
  10. Remove the block from behind the clutch pedal and, if equipped, properly enable the SIR system.
  11. Start the engine and check the pedal for proper operation.
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Fig. Fig. 1: Block the clutch pedal to prevent slave cylinder damage, should the pedal be depressed while the cylinder is removed from the transaxle


999d0d2.gif Fig. Fig. 2: To remove, rotate the slave cylinder about 1/4 turn counterclockwise while pushing toward the bell housing

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Fig. Fig. 3: This plastic retaining strap must remain on the slave cylinder to ensure proper seating of the actuator rod against the release fork
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Fig. Fig. 4: Rotate the clutch master cylinder about 1/8 turn clockwise and remove it from the instrument panel


HYDRAULIC SYSTEM BLEEDING The clutch hydraulic assembly has been filled with fluid and bled of air at the factory. Do not attempt to bleed the hydraulic system. While the unit does not require periodic checking, it must be serviced, when necessary, as a complete assembly. The system is full when the reservoir is half full.
Only DOT 3 brake fluid should be added to the system. If the fluid level drops, inspect the system, including the slave cylinder, for leakage. A slight wetting of the slave cylinder surface is normal. Fill the clutch master cylinder reservoir with brake fluid. Be careful not to spill brake fluid on the painted surface of the vehicle.

Oct 31, 2010 | 1997 Saturn SL

1 Answer

04 cavalier clutch not returning just replaced the master cylinder once I replaced the master cylinder pumped it up had some pedal then when I tried to bleed the system lost pedal back to the floor any...


when bleeding system did you depress the pedal very slowly ? if not could have pushed master cylinder past the seal , worth stripping down and checking if the push rod is sealing , could also be the other part to the slave that has failed , hope this helps

Jun 05, 2017 | 2003 Chevrolet Cavalier

1 Answer

Clutch pedal goes to floor no preasure filled and bled slave cyl same result


Hi:
If you have bled the system, you are down to either having a bad clutch master cylinder, or a bad clutch slave cylinder. You could eliminate the slave cylinder by removing the line and capping it off, and if you have a firm pressure on the clutch pedal ( don;'t try to push it down, just check for pressure!) then your slave cylinder is bad. If you cap off the line, and bleed the system, and the pedal still has no pressure, then your clutch master cylinder is bad!

Apr 15, 2010 | 2004 Chevrolet Cavalier

1 Answer

Bleed the clutch in my 95 cavalier


The bleeder screw is located on the transmission slave cylinder housing. (Follow the hose from the clutch master cylinder) This is not a bolt, but a bleeder screw that has a fluid passage through the center to allow fluid to exit during bleeding.
An assistant needs to pump the clutch, then hold the pedal to the floor. Open bleed screw, tighten and repeat. Good luck

Apr 01, 2010 | 1996 Chevrolet Cavalier

1 Answer

My clutch pedal went to the floor in my 2003 chevy cavalier


check the clutch fluid level. if its empty, you have a leak, and you have air in the system. if there is no leak, and the fluid level is full, the problem lies in either the clutch master cylinder or slave cylinder.

Mar 23, 2010 | 2003 Chevrolet Cavalier

1 Answer

Slave cylinder leaks


the clip that retains the hose into the slave must be bent or otherwise damaged, nothing else will cause this. u should be able to buy the clip.

May 20, 2009 | 1990 Ford Bronco

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