Question about Ford Explorer

1 Answer

I need written instructions for installing an EGR Valve on a 96 Ford Exploer Eddie Bauer V6 4.0 engine. Trying to pass emission inspection.

Posted by on

Ad

1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    Superstar:

    An expert that got 20 achievements.

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

  • Ford Master
  • 17,970 Answers

I need written instructions for - zjlimited_986.jpg

Fig. 4: Exploded view of the EGR system and related components for the 4.0L engine (click over pic for zoom)

REMOVAL & INSTALLATION

PFE/DPFE Sensor
This component is found on all engines, and is also referred to as the backpressure transducer.

  1. Disconnect the negative battery cable.
  2. Detach and label the wiring harness connector from the PFE/DPFE sensor.
  3. Disconnect all of the hoses from the sensor.
  4. Remove the mounting nuts, then separate the sensor from the mounting bracket.
  5. If necessary, remove the EVR solenoid and the PFE/DPFE mounting bracket from the upper intake manifold.
To install:
  1. If removed, install the EVR solenoid and mounting bracket onto the upper intake manifold.
  2. If applicable, install the EGR tube heat shield.
  3. Position the PFE/DPFE sensor on the mounting bracket, then install and tighten the mounting nuts until snug.
  4. Attach all necessary hoses and wiring to the sensor.
  5. Connect the negative battery cable.

EGR Vacuum Regulator (EVR) Solenoid
The EVR solenoid is mounted either on the same bracket as the PFE/DPFE sensor, attached to the upper intake manifold, or near the EGR valve on its own bracket.
  1. Disconnect the negative battery cable.
  2. Label and detach the wiring harness connector from the EVR solenoid.
  3. Detach the main emission vacuum control connector from the solenoid.
  4. Remove the retaining nuts, then separate the solenoid from the mounting bracket.
To install:
  1. Position the solenoid on its mounting bracket and install the retaining nuts.
  2. Attach the main emission vacuum control connector and the wiring harness connector to the EVR solenoid.
  3. Connect the negative battery cable.

EGR Valve
See Figures 6 and 7
  1. Disconnect the negative battery cable.
  2. If necessary, remove the air inlet tube from the throttle body and air cleaner housing.
  3. Label and detach all vacuum hoses from the EGR valve.
  4. Label and detach any electrical wiring harness connectors from the EGR valve.
  5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
  6. Remove the EGR valve mounting fasteners, then separate the valve from the upper intake manifold.
  7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
zjlimited_987.jpg

Fig. 6: Cutaway view of a base entry type EGR valve

I need written instructions for - zjlimited_988.jpgi.fixya.net/uploads/images/zjlimited_988.jpg" alt="zjlimited_988.jpg" class="h_mi" />

Fig. 7: Cutaway view of a side entry type EGR valve

To install:

  1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 4-22 ft. lbs. (20-30 Nm) on 3.8L engines, or to 106-49 inch lbs. (1-18 Nm) on 5.0L engines.
  2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 30 ft. lbs. (41 Nm).
  3. Connect all wiring or hoses to the EGR valve.
  4. Install the air inlet tube.
  5. Connect the negative battery cable.


Hope this helps, good luck (remember to rate this comments).

Posted on Apr 06, 2011

Ad

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

Ad

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

96 cutlass supreme will not pass emission in ut. what should I do? KOER failed, trouble code po401


cleanout egr valve and troutle body . Or replace egr with new one, clean, check vacumm lines , check for clogged check , depending on modle of car you can pippoint problem as some have a common part problem depeding with make of car. But all have to do with exaust system. Insufficient flow exaust flow. Im not an expert, all I know it is related to this, I have it myself so im googling it.

Ford EGR valve

The OBDII fault code P0401 means that the engine computer has detected that the Exhaust Gas Recirculation (EGR) system flow is insufficient. Read more how the EGR system works below. What could cause the code P0401 - clogged or restricted EGR passages
- faulty EGR valve
- EGR valve stuck closed
- problems with the DPFE sensor (Ford)
- problems with hoses to the DPFE sensor (Ford)
- problem with the EGR vacuum switching valve (Toyota)
- clogged catalytic converter
- carboned up EGR temperature sensor
- vacuum supply issues at the vacuum-operated EGR valve
- electrical problems with the EGR valve control circuit
- engine computer problems
helpful website helps you with pinpoint and sou;ution related to auto make and model shows you most common cause of code reading.
www.samarins.com

Apr 16, 2013 | Cars & Trucks

1 Answer

Need vacuum diagram for EGR valve on 351 Windsor engine


The diagram is under the hood on the Federal Emission Label

Oct 03, 2012 | 1987 Ford F 150

1 Answer

2002 ford exploer xlt fuse panel diagram


I went to the ford dealer and the service or parts dept printed out for me for free for my 2002 explorer eddie bauer try that.

Jul 16, 2012 | Ford Explorer Cars & Trucks

1 Answer

My car is For 2005 Ford Expedition Eddie Bauer


Its possible that you need any valve adjust? Check it and tell us news.

Jan 14, 2011 | 2005 Ford Expedition

2 Answers

1994 CHEVY C1500 WITH HIGH NOX. I CAN NOT PASS THE INSPECTION.


SOUND LIKE EGR VALVE NOT WORKING NOT OPENING UP OR EGR VALVE PORT STOPPED UP WITH CARBON BUILD UP NEED TO BE CLEANED OUT.SCAN VECHICLE SEE IF EGR WORKING OR YOU HAVE FAULTY PCM.

Jan 09, 2011 | Chevrolet C1500 Cars & Trucks

1 Answer

Trying to find out how to replace the shift solenoid on my 96 explorer Eddie Bauer addition


The shift solenoid is located within the transmission housing, which is accessible by removing the transmission oil pan and filter. It is within the valve body or attached to it.

Jan 06, 2011 | 1996 Ford Explorer

1 Answer

Starts sometimes wont idle or accelerate


try checking your egr valve pressure sensor i have a 96 eddie bauer explorer and had the same problem and only showed me a code for a oxygen sensor malfuntion and replaced both and it cured it

Jun 23, 2010 | 1996 Ford Explorer

2 Answers

Cannot pass inspection. emissions.


go to a place like autozone or pepboy autoparts
tey will the code retriver myth have a factory code
that service is free,if they are code they will explane
wath next

Apr 19, 2009 | Geo Prizm Cars & Trucks

2 Answers

P0440 Evaporative Emission Control System Malfunction P0446 Evaporative Emission Control System Vent Control Circuit Malfunction P1400 EGRC Solenoid Valve My car won't pass inspection because of...


You need a charcoal canister and vent control valve.

You also need the EGR solenoid valve (I think it the brown one).

Valve is located in the valley of the V, towards the transmission side of engine.

Do these 1st and reset light. You may have other issues but you have to start here.

Aug 02, 2008 | Nissan Maxima Cars & Trucks

Not finding what you are looking for?
Cars & Trucks Logo

Related Topics:

676 people viewed this question

Ask a Question

Usually answered in minutes!

Top Ford Experts

yadayada
yadayada

Level 3 Expert

76164 Answers

Colin Stickland
Colin Stickland

Level 3 Expert

22156 Answers

fordexpert

Level 3 Expert

5522 Answers

Are you a Ford Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...