Question about 1999 Suzuki Vitara

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What are the tappet settings on a suzuki grand vitara 1.6 16v 2005 G16b head

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Hello r murray: My name is Roger and I will help you. The correct adjustment for the 1.6 DOHC engine is as follows. Engine cold intake valve setting is (0.13-0.17mm) exhaust valve setting is (.23-0.27mm). Engine warmed up the valve settings are intake valves (0.17-0.21mm) exhaust valve settings are (0.28-0.32mm). Should you need further help please just ask. Please rate the answer. Thank You for using Fix Ya. Roger

Posted on Apr 06, 2011

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I have suzuki vitara 1993 petrol engine
i have a problem with my vitara
the RPM could not stable they gone up and down
when car was running 7 to 8 km then the RPM comming very slowly to 0
and car was vibrating and check light come and car was off.
kindly tell me wt is proble
some body say they have TP SENSOR proble
some says exchange the THROTTLE BODY
some says CT Valve could not work properly.
kindly tell me the solution.
my email address is

Posted on Sep 29, 2012


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Oct 14, 2015 | 1999 Suzuki Vitara

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Were is crankshaft sensor suzuki 1600gv

G16B engine,s, all in USA> (not so in other countries)
under engine, front of engine, below crank pulley see that sensor.

exactly here, from 1996 to now.

Feb 19, 2015 | 2001 Suzuki Grand Vitara

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How to remove and install timing chain on a 1999 1.6 4 cylinder Suzuki Vitara ?

no less than? G16B engines 1992 to max. (usa)
the suzuki FSM covers this, buy one.?
  1. to, log in and read. (google that, it's a #1 site)
  2. or at suzuki pit stop plus.
  3. $4 to look there.
  4. if you buy the Gates belt? and read the sheet in the box !
  5. or here. FREE.
if , M/T tranny ,no special tools are needed.

watch out for false cam marks, seen in #6
Suzuki uses parts off another engine, and even fails to warn
you in the FSM , sad that.

FSM= the offical, factory service manual.. all cars have this.

Sep 07, 2014 | 1999 Suzuki Vitara

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2005 gran vitara how to pulg into computer

2005 GV not 07
computer, what computer, name it,
are you talking the scan tool ?
in the USA we have OBD2 scan tools for this car. are you in USA?
our 16pin DLC scan port is just to the lower right of steering column.
post country. some countries did not adopted OBD2 until 2006.
post engine option? 2.5L V6? what>

if you want to scan the PCM, is that it, do post country.
or all answers here will be wrong. dead wrong.
if you are in USA. see
btw, i have and 06 GV 2.5L and a full factory paper FSM so can be very accurate, in my posts.
I also have the FSM on CD. and the full factory parts lists.
ask any question. on Suzuki.
here is the scanning of a G16B engine.
we have this on the 2.5L too.

Jan 27, 2014 | 2007 Suzuki Grand Vitara 4WD

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What are the torque settings to tighten the head on a Suzuki G15A cylinder head and what are the tappet settings ?

3 step torque: 25 Ft-lb, 35 Ft-lb, 50 Ft-lb.
Valve lash: Both for intake and exhaust: 0.15 MM

Oct 08, 2009 | 1999 Suzuki Vitara

1 Answer

Noisey tappets

Don't bother. They are hydraulic and rely on oil pressure to obtain a zero clearance when everything is OK. Your oil system may be sludgy or you may be using the incorrect viscosity oil.

Oct 03, 2009 | 2000 Suzuki Grand Vitara

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2005 Suzuki Grand Vitara 60k

best thing to do is call the dealer and get o.e.m oil to go back in it

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