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Where is the EGR valve located on a 2002 Dodge Durango?

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6ya6ya
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Posted on Jan 02, 2017

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c17hydro
  • 2984 Answers

SOURCE: Location of EGR Valve

Found the info!!

This Dodge EGR valve is a certain kind of device that is mounted right on your intake manifold which controls the amount of exhaust gasses back into your engine.
On a 2005 Dakota with 4.7 liter engine (non-HO), the EGR valve is located near the intake manifold on the driver's side right up against the firewall. It's hard to spot as it sits lower than the intake manifold. To change it, remove the electrical connector. There's a red tab that needs to be pushed to one side and then you have to squeeze down on a tab to get it free. Using a 13 mm socket, remove the bolt that you can see. I had to use a 3 inch wobble extention and then a 8 inch extension with a deep well socket to reach it with my 3/8 inch ratchet. There's a second bolt that you can't see between the EGR valve and the firewall. With a little trial and error and a lot more luck, you can reach the hidden bolt with the 3 inch wobble extension and a 13 mm deep well socket. Attach the ratchet after the socket is on and remove. This one isn't easy and if there's any Dodge engineers reading this one, a couple of extra inches of clearance between the valve and the firewall wouldn't have killed you no matter what the cost accountants said. With both bolts removed, you should be able to pull out the metal pipe that connects the manifold to the EGR valve out of the manifold (Pull to the right) and then you can lift the valve out. For assembly, the metal pipe connecting the intake manifold the EGR valve has to be removed and reinstalled on the new valve. It's held on with 2 5/16th" bolts. You should put the rear bolt on tight, but leave the front bold loose for the reinstall as some adjustment is necessary to get it put back together and the rear is a pain to tighten when installed. Line up the bolts that attach the valve and get the rear 13 mm bolt (The one you couldn't see on disassembly) started. Do not start the other 13 mm bolt as you'll need to pivot the valve and pipe to the left in order to reinsert the pipe into the intake manifold. Once the pipe is in the intake manifold. Start the other 13 mm bolt and tighten both 13 mm bolts and then the 5/16" bolts holding the pipe onto the valve. Reinstall the electrical connection. Please don't forget to rate!!!!

Posted on Mar 14, 2009

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freetek
  • 5568 Answers

SOURCE: Location of EGR valve on 2005 Dodge Durango

If I had been him, I would have talked you into a Chilton or Haynes manual for your car. They are easily detailed enough to show you the location and  Iwould be surprised if a chain operation like AZ didn't have the right one on hand.

Posted on Dec 15, 2008

BCally1
  • 133 Answers

SOURCE: EGR Valve location

4.7 does not use an egr valve

Posted on Jan 06, 2009

  • 1596 Answers

SOURCE: 2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

Posted on Feb 05, 2009

  • 116 Answers

SOURCE: egr valve dodge durango

if this is a 4.7l engine, the valve is on the left rear of the intake. loosen the 8mm bolts that hold the egr intake tube to the egr valve, remove the egr bolts, disconnect wiring, remove valve and tube together, attach intake tube loosely to new valve, install new valve, tighten tube bolts to egr using a swivel socket, this is not a 5 minute job, so dont attempt unless you have some time and patience.

Posted on Apr 24, 2009

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1 Answer

Where is egr location on a 04 durango 4.7


, the EGR on a 4.7 is attached to the rear of the left cylinder head, instead of on the front of the right cylinder for the 5.7.

I googled this Hope it helps.

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Where is the egr sensor located on 05 durango


The egr sensor is built onto and is part of the egr valve. Depending on what engine you have depends on where the valve is located. On 5.7 engines its in the front. On 3.7 and 4.7 its in the rear of the engine.

Apr 30, 2011 | 2005 Dodge Durango

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EGR Valve or not?


You have an EGR valve. For a specific location I recommend the Haynes repair Manual on your vehicle. This manual will also giving you testing procedures for testing the EGR valve.

Jul 31, 2010 | 2002 Dodge Stratus

1 Answer

How do I install an EGR valve for 2005 dodge durango?


To install the EGR Valve on a 2005 Durango first it is necessary to remove the air intake hoses and palce them to the side. Next, in order to get the EGR valve you will need to remove the windshield wiper motor, which is a pain but necessary to do get to the EGR valve. After removing all of the itemsthat are in the way you will be faced with a task that will try your patience, the EGR valve is located on the right side of the motor, (as if you were facing the motor from the front) just behind and to the rear of the throttle body. After you locate it you will need a rachet with a flexible head because it is fairly difficult to reach otherwise. A mirror and light will also help so you can see what you are doing since the EGR valve is located in such a hard place to see and get to that you will only be able to see part of it while you are removing the screws. After removing the EGR valve, simply reversethe procedure and your done. P.S. I own a 2005 Dodge Durango SLT with a 4.7L engine and I replaced mine this year after a check engine light came on and I checked the code on the OBD. By the way the EGR valve is a pain in the rear to change. Good luck!

Jun 29, 2010 | 2005 Dodge Durango

1 Answer

Need to locate EGR valve on dodge durango 2005


EGR VALVE LOCATED ON THE INTAKE.IT HAS A SMALL ROUND LOOKINGIT HAS A METAL FLEXIBLE PIPE THAT CONNECTS TO THE EXHAUST MANIFOLD.

Feb 01, 2010 | 2005 Dodge Durango

1 Answer

Need to replace egr valve, but don't know where it is located


Your going to have lay on the engine and do the job blind, If you have a machanic's mirror that would help.
The EGR is located on the rear driver's side head. If you look at left side and to the rear of the plastic intake manifold, you will see and metal tube that makes a 90 degree turn. Just follow it to the rear of the engine and you'll find where the EGR valve.
Most guys remove the EGR tube and valve together, but you can take the Valve off on it's own. Here's the easy way but more work by taking the tube off with the EGR valve.
Remove the two 10 mm bolt that holds the EGR Valve to the head,and remove the Valve and tube together. The bolts go straight down from the top. Don't bother looking for then, your going to have to feel for them.
WHen your putting things back together, leave the the tube loose from the valve or your going to have a hard time putting the bolts back to the Valve to the head joint.
After your done putting everything back together, disconnect the battery for a few min and turn on the lights to charge down any power to clear any false codes. 
Good luck and hope this helps.

May 06, 2009 | 1999 Dodge Durango

2 Answers

Egr valve dodge durango


if this is a 4.7l engine, the valve is on the left rear of the intake. loosen the 8mm bolts that hold the egr intake tube to the egr valve, remove the egr bolts, disconnect wiring, remove valve and tube together, attach intake tube loosely to new valve, install new valve, tighten tube bolts to egr using a swivel socket, this is not a 5 minute job, so dont attempt unless you have some time and patience.

Apr 17, 2009 | Dodge Durango Cars & Trucks

1 Answer

EGR Valve location


4.7 does not use an egr valve

Jan 05, 2009 | 2002 Dodge Ram Maxi

1 Answer

Location of EGR valve on 2005 Dodge Durango


If I had been him, I would have talked you into a Chilton or Haynes manual for your car. They are easily detailed enough to show you the location and  Iwould be surprised if a chain operation like AZ didn't have the right one on hand.

Dec 10, 2008 | 2005 Dodge Durango

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