Question about 1994 Ford Explorer Limited

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How to remove and install ball joints - 1994 Ford Explorer Limited

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  • Anonymous Aug 06, 2008

    how do i replace front brake calibers?

  • towcowwin8 Sep 13, 2008

    I need to replace the right ball joint on my 1996 bronco

  • yvefre Oct 04, 2008

    a-frame bushes needs replace

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The upper ball join as well as the lower ball joint (1994 Explorer 4 Wheel Drive with the Manual Locking Hub.)

Ball joints are pressed in. Upper ball joint also has and eccentric to the stud which is not threaded.
The lower ball joint has pressure threaded nut. The 4 wheel drive axle has to come out and you need a ball joint press tool to remove and install (Cost of Tool $695 - Snap on Sears 295.) And once you do that you need an alignment. To remove the axle, you need to remove the wheel hub, which can be frozen from rust build up, and you need to disconnect the boot underneath about midway on the axle, this axle is spline and also goes into the short transfer case axle.

Now unless you know what you are doing, I sugges you send it to be done.

Posted on Nov 03, 2008

  • Angel rondon Nov 03, 2008

    I meant to say I suggest you send it to be done.

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  • 183 Answers

Year,4x4 or 4x2?

Posted on Aug 05, 2008

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SOURCE: removal and replacement of a

You will need certain tools to remove the ball joint. You will need a ball joint removal and installation kit you can find at a local automotive store.Remove brakes and control arms to easily get to ball joint and start the removal. The ball joint kit has instructions on how to remove and install your new ball joint.

Posted on Jul 27, 2009

cobra777
  • 80 Answers

SOURCE: Replacement Front Suspension, Lower Ball Joint

The easiest way is too remove the whole knuckle and remove the joint on a bench. The Ball Joint is in the knuckle, not in the lower control arm. Try to not break pinch bolt on lower strut clamp. Hope this helps.. :-) Cobra

Posted on Jun 02, 2010

6ya6ya
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1 Answer

How do i replce ball joints on a 99 pontiac sufire


Lower Control Arm Ball Joint Replacement Removal Procedure Tools Required J 43828 Ball Joint Separator
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  3. Remove the stabilizer shaft link. Refer to Stabilizer Shaft Link Replacement .
  4. Remove the wiring harness from the lower control arm.

  5. 165249.gif
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  6. Remove the cotter pin (1) from the ball joint (3).
  7. Remove the nut (4) from the ball joint (3).

  8. 490085.gif
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    Notice: Use only the recommended tools for separating the ball joint from the knuckle. Failure to use the recommended tools may cause damage to the ball joint and seal.
  9. Remove the ball joint from the steering knuckle using the J 43828 .

  10. 491742.gif
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  11. Remove the lower control arm front (1) and rear (4) mounting bolts.
  12. Remove the lower control arm (1) from the vehicle and place in a vice.
  13. Drill out the 3 rivets (3) retaining the ball joint to the lower control arm (2).
  14. Use a 3 mm (1/8 in) drill bit in order to make a pilot hole through the rivets.
    Finish drilling the rivets with a 13 mm (½ in) drill bit.
  15. Remove the ball joint (4) from the control arm (2).
Installation Procedure

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  1. Install the ball joint (4) into the control arm (2).
  2. Install the 3 ball joint bolts (3) and the nuts (1). Follow the instructions in the ball joint kit. Tighten the ball joint bolts (3) according to the specifications in the instructions.

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  4. Install the lower control arm (2) to the front suspension support (1)
  5. Notice: Refer to Fastener Notice in the Preface section.
  6. Install the lower control arm front (5) and rear (4) mounting bolts.
  7. Tighten • Tighten the front bolt to 107 N·m (79 lb ft). • Tighten the rear bolt to 110 N·m (81 lb ft).
    165249.gif
    tif.gif
  8. Install the lower ball joint stud (3) to the steering knuckle (2).
  9. Install the ball joint stud (3) through the steering knuckle (2).
  10. Install the ball joint nut (4).
  11. Tighten
    Tighten the ball joint nut to 55 N·m (41 lb ft) plus 180 degree rotation minimum-65 N·m (50 lb ft) plus 180 degree rotation maximum to install the cotter pin.
  12. Install the wiring harness to the lower control arm.
  13. Install the cotter pin (1).
  14. Install the stabilizer link to the lower control arm. Refer to Stabilizer Shaft Link Replacement .
  15. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  16. Inspect the front wheel alignment. Refer to Wheel Alignment Specifications in Wheel Alignment.

Sep 15, 2011 | 2003 Pontiac Sunfire

1 Answer

How to replace a lower ball joint on 2004 mercury mountaineer?


Remove the brake caliper by removing the two bolts that connect it to the steering knuckle. Remove the lower ball joint cotter pin and retaining nut. Pry the steering knuckle up and away from the lower ball joint. Unscrew the grease fitting from the bottom of the lower control arm. Press the lower ball joint out of the control arm using a ball joint remover set.
Press the lower ball joint into the control arm using a ball joint installation tool. Remove the block of wood supporting the upper control arm. Install a new cotter pin through the ball joint stud.Install the grease fitting on the bottom of the ball joint. Use a c-clamp to push the piston back into the brake caliper. Reinstall the wheel assembly. Here you can find the quality parts http://www.buyautoparts.com/steering_system.htm

Aug 29, 2011 | Mercury Mountaineer Cars & Trucks

1 Answer

Need pictures and procedure 91 Ford pickup F250 twin I beam ball joint replacement.


Wheel Spindle, F-150, F-250, F-350
Removal
  1. Raise the front of the vehicle and install safety stands.
  1. Remove the wheel and tire assembly. Refer to Section 04-04 .
  1. Remove the disc brake caliper (2B120) from the rotor and wire it out of the way. Refer to Section 06-03 .
  1. Remove the dust cap, cotter pin, nut retainer, nut, washer and front wheel bearing (1216).
  1. Remove the rotor from the front wheel spindle (3105).





    Item Part Number Description 1 606085 Clamp Bolt 2 3B404 Camber Adjuster 3 800895 Nut 4 800937 Nut 5 3049 Front Suspension Upper Ball Joint 6 3050 Front Suspension Lower Arm Ball Joint 7 3105 Front Wheel Spindle 8 642569 Cotter Pin 9 3304 Steering Sector Shaft Arm Drag Link 10 383489 Nut 11 3001 Front Axle Assembly 12 388727 Bolt A - Tighten to 77-103 Nm
    (57-75 Lb-Ft) B - Tighten to 68-92 Nm
    (50-67 Lb-Ft) C - Tighten to 113-153 Nm (83-112 Lb-Ft) D - Tighten to 340-460 Nm (250-339 Lb-Ft)
  1. Remove bearing cone and roller (1201) and wheel hub grease seal (1190). Discard the seal.
  1. Remove front disc brake rotor shield (2K004). Refer to Section 06-03 .
  1. Disconnect the steering linkage from the integral front wheel spindle and spindle arm by removing the cotter pin and nut and then removing the front wheel spindle tie rod from the spindle arm with Tie Rod End Remover TOOL-3290-D or equivalent.
  1. Remove the cotter pin and castellated nut from the lower ball joint stud.
  1. Remove the nut from the axle clamp bolt and remove the bolt from the axle.
  1. Remove the camber adjuster from the upper ball joint stud and axle beam. If required, use Ball Joint Removing Tool D81T-3010-B or equivalent to remove adjuster.
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use a pickle fork to separate the ball joint from the axle as this will damage the seal and the ball joint socket.
    Strike the inside area of the axle as shown to pop lower ball joints loose from the axle beam.
  1. Remove the front wheel spindle and ball joint from the axle.






Ball Joint, F-150, F-250, F-350 SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number U-Joint Tool T74P-4635-C Ball Joint Remover T94T-3010-AH
Removal
  1. Remove the front wheel spindle (3105) and ball joint assembly from the axle. Refer to Wheel Spindle, F-150, F-250, F-350 in the Removal and Installation portion of this section.
  1. NOTE: Lower ball joint must be removed first.

    Install the front wheel spindle in a vise and remove the snap ring from the lower ball joint.
  1. Remove the lower ball joint from the front wheel spindle using U-Joint Tool T74P-4635-C and Receiver Cup D81T-3010-A5 or equivalent for F-150. Use Ball Joint Remover T94T-3010-AH for F-250 and F-350.
  1. Turn the forcing screw clockwise until the ball joint is removed from the front wheel spindle.
  2. CAUTION: Do not heat the ball joint or the front wheel spindle to aid in removal.
    Assemble U-joint tool and cup on the upper ball joint, and turn forcing screw clockwise until ball joint is removed from the front wheel spindle.


    Installation
    1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not heat the ball joint or axle to aid in installation.
      NOTE: Upper ball joint must be installed into the front wheel spindle first.

      NOTE: Individual ball joint tools are included in Ball Joint Adapter Set D81T-3010-A or equivalent.

      To install the upper ball joint, assemble C-frame assembly, Ball Joint Receiver Cup D81T-3010-A5 and Installation Cup D81T-3010-A1 and D81T-3010-A3 or equivalents inside cup D81T-3010-A4 or equivalent in position on the front wheel spindle.
    1. Turn forcing screw clockwise until ball joint is seated.



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Mar 25, 2011 | Ford F-250 Cars & Trucks

1 Answer

Ball joint repair and how do you do it


To perform the following procedure, the lower control arm must be removed from the vehicle. Refer to Removal And Installation for that procedure.

  1. Using a screw driver or other suitable tool, pry the seal boot off of the ball joint assembly
  2. Position receiving cup, Special Tool 6758 to support lower control arm when removing ball joint assembly. Install Remover, Special Tool 6919 on the top of the ball joint assembly.
  3. Using the arbor press, press the ball joint assembly completely out of the lower control arm.

NOTE: When installing ball joint in lower control arm, position the ball joint in control arm so notch in ball joint stud is in the direction shown. This will ease assembly of the ball joint to the steering when installing pinch bolt.

  1. By hand, position ball joint into ball joint bore of lower control arm. Be sure ball joint is not cocked in the bore of the control arm, this will cause the ball joint to bind when being pressed into control arm.

 

  1. Position control arm with installed ball joint, in an arbor press with Receiving Cup, Special Tool 6758 supporting the lower control arm. Then center Installer, Special Tool 6908-4 on the bottom of the ball joint
  2. Carefully align all pieces. Then press the ball joint into the lower control arm until it is completely seated against surface of lower control arm. The ball joint is correctly installed when there is no gap between the ball joint and the lower control arm. Do not apply excessive force against the ball joint or the lower control arm.
  3. Install a NEW seal boot by hand as far as possible on the ball joint. Installation of the seal boot is to be with the shield positioned as shown.

CAUTION: Do not use an arbor press to install the sealing boot on the ball joint. Damage to the sealing boot will occur if excessive pressure is applied to the sealing boot when it is being installed.

  1. Place Installer, Special Tool 6758 over seal boot and squarely align it with bottom edge of seal boot. Apply hand pressure to Special Tool 6758 until seal boot is pressed squarely against top surface of lower control arm.

CAUTION: A replacement ball joint is not pre-lubricated. Properly lubricate the replacement ball joint using Mopar Multi-Mile grease or an equivalent. Lubricate ball joint after seal boot is installed but prior to top of seal boot being pushed down below notch in ball joint stud. Air must vent out of the seal boot at notch when grease is pumped into ball joint, failure to do so will balloon and damage seal boot. Do not over grease the ball joint, this will prevent the seal boot from pushing down on the stud of the ball joint.

CAUTION: After the ball joint is properly greased, clip the end of the grease fleeing off below the hex. The ball joint seal boot is non-purgeable and further greasing is not required and can result in damage to the seal boot.

  1. Reinstall lower control arm on vehicle.

Mar 07, 2011 | 2000 Dodge Caravan

1 Answer

How to remove upper and lower ball joins on a 4x4 bronco full size 1986


For Lower & Upper Ball Joint Step by Step :

For That you use a C-clamp style ball joint press to remove the ball joint from the suspension arm-note the location of the receiver cup ! For installation of the ball-joint, use the same tool when pressing the ball joint into the suspension arm-again, note the location of the receiver cup.

Step by Step :

  1. Raise and support the vehicle safely, with jackstands.
  2. Remove the spindle and the ball joint assembly from the vehicle.
  3. Remove the snapring from the ball joint. Using a ball joint removal tool, remove the ball joint from the spindle. Do not heat the ball joint or the axle to aid in removal.
  4. Installation is the reverse of the removal procedure. Torque the ball joint stud nut to 85-110 ft. lbs. for 1983-89 Ranger and Bronco II.

    Please Rate, Thank you !

Aug 13, 2010 | 1994 Ford Bronco

1 Answer

How to replace a lower ball joint on a 1988 pontiac grand prix hit a pothole and it popped out


Hope this helps and please don't forget to rate! Thank you!


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Front ball joint with heat shield

Remove and Replace-

  1. Disconnect the negative battery cable.
  2. Raise and safely support the vehicle with jackstands.
  3. Remove the front wheel and tire assembly.
  4. Unfasten the retaining bolts, then remove the ball joint heat shield.
  5. Remove and discard the lower ball joint cotter pin.
  6. Remove the ball joint nut.
  7. Loosen, but do NOT remove, the stabilizer shaft bushing assembly bolts.
  8. Separate the ball joint from the strut/knuckle assembly using ball joint/tie rod puller J-35917 or equivalent.
Do NOT damage the halfshaft boots when drilling out the ball joint rivets.
  1. Drill out the rivets retaining the ball joint to the knuckle strut assembly and remove the ball joint from the knuckle. Use a 1/8 in. drill bit. Refer to the instructions in the ball joint replacement kit.
To install:
  1. Position the lower ball joint in the strut/knuckle assembly.
  2. Install the four ball joint bolts and nuts, as shown in the ball joint kit and tighten to specifications.
  3. Install the ball joint-to-lower control arm. Install a new ball joint-to-lower control arm nut.
  4. Tighten the stabilizer shaft bolts to 35 ft. lbs. (48 Nm).
  5. For 1988-91 vehicles, tighten the ball joint-to-lower control arm nut 15 ft. lbs. (20 Nm) plus at least an additional 90° (11/2flats), plus enough to align the cotter pin hole. Do NOT overtighten.
  6. For 1992-96 vehicles, tighten the lower ball joint nut to 63 ft. lbs. (85 Nm). Tighten to align the next slot in the nut with the cotter pin hole in the stud. Do NOT tighten more than 60° (1 flat) to align with the hole.
  7. Install a new cotter pin.
  8. Position the ball joint heat shield and secure with the retaining bolts. Tighten to 62 inch lbs. (7 Nm).
  9. Install the front wheel and tire assembly, then carefully lower the vehicle.
  10. Connect the negative battery cable and check for proper suspension operation

Apr 26, 2010 | 1988 Pontiac Grand Prix

1 Answer

Removal and replacement of a lower ball joint for a 1997 taurus. using a new ball joint


You will need certain tools to remove the ball joint. You will need a ball joint removal and installation kit you can find at a local automotive store.Remove brakes and control arms to easily get to ball joint and start the removal. The ball joint kit has instructions on how to remove and install your new ball joint.

Jul 27, 2009 | Ford Taurus Cars & Trucks

4 Answers

How do I replace the upper ball joints in my 2002 Ford Explorer?


The upper ball joints are replaceable without replacing the control arms. Use Moog K80008 ball joints and a ball joint press.

Jun 25, 2009 | 2002 Ford Explorer

1 Answer

Front brake rotors.


1. Loosen the wheel nuts slightly. 2. Raise the front of the car and support it with safety stands in the proper locations. 3. Remove the wheel nuts and front wheel. 4. Remove the brake hose mounting bolts. 5. Remove the caliper bracket mounting bolts, and hang the caliper to one side. CAUTION: To prevent accidental damage to the caliper or brake hose, use a short piece of wire to hang the caliper from the undercarriage. 6. On ABS equipped vehicles, remove the wheel sensor wire bracket, then remove the wheel sensor from the knuckle but do not disconnect the wheel sensor connector. NOTE: Use ball joint removers to separate the ball joints from the suspension or tie-rod end. 7. Clean any dirt or grease off the ball joint. Remove the cotter pin from the tie-rod end ball joint castle nut and remove the nut. 8. Apply grease to the special tool on the areas shown. This will ease installation of the tool and prevent damage to the pressure bolt threads. 9. Install a 10mm hex nut on the ball joint. Be sure that the hex nut is flush with the ball joint pin end to prevent damage to the threaded end of the ball joint. 10. Adjust the jaw spacing by turning the pressure bolt. NOTE: If necessary, apply penetrating type lubricant to loosen the ball joint. 11. Once the tool is in place, turn the adjusting bolt as necessary to make the jaws parallel. Then hand tighten the pressure bolt, and recheck the jaws to make sure they are still parallel as pictured above. 12. With a wrench, tighten the pressure bolt until the ball joint shaft pops loose from the steering arm. WARNING: WEAR EYE PROTECTION. THE BALL JOINT CAN BREAK LOOSE SUDDENLY AND SCATTER DIRT OR OTHER DEBRIS IN YOUR EYES. 13. Remove the tool, then remove the nut from the end of the ball joint and pull the ball joint out of the steering/suspension arm. Inspect the ball joint boot and replace if damaged. 14. Remove the cotter pin from the lower arm ball joint castle nut, and remove the nut. 15. Install a 12mm hex nut on the ball joint. Be sure that the hex nut is flush with the ball joint pin end, or the threaded section of the ball joint pin might be damaged by the ball joint remover. 16. Use the ball joint remover, 32mm, as shown to separate the lower ball joint and lower arm. NOTE: If necessary, apply penetrating type lubricant to loosen the ball joint. 17. Remove the knuckle protector. 18. Remove the cotter pin from the upper ball joint castle nut, and remove the nut. 19. Install a 10mm hex nut on the ball joint. Be sure that the hex nut is flush with the ball joint pin end, or the threaded section of the ball joint pin might be damaged by the ball joint remover. 20. Use the ball joint remover as shown to separate the upper ball joint and knuckle. NOTE: If necessary, apply penetrating type lubricant to loosen the ball joint. 21. Pull the knuckle outward and remove the driveshaft outboard joint from the knuckle by tapping the driveshaft end using a plastic hammer, then remove the knuckle. 22. Remove the knuckle from the hub unit. 23. Remove the four flange bolts, then separate the hub unit from the brake disc.

Jun 08, 2009 | 1994 Honda Accord

1 Answer

Lower ball joint removal how to


  1. Remove the steering knuckle with wheel hub and bearing attached.
  2. Remove the lower ball joint flange with a chisel.
  3. Install J9519-E and J34874 to the lower ball joint.
  4. Remove the lower ball joint from the lower control arm using J9519-E and J34874


  1. Install the lower ball joint and J9519-E, J41435, and J45105-2 to the lower control arm.
  2. Install the lower ball joint to the lower control arm using J9519-E, J41435, and J45105-2.
  3. Remove J9519-E, J41435, and J45105-2 from the lower control arm
    1. Install J9519-E and J45105-1 to the lower ball joint.
    2. Flare the lower ball joint flange using J9519-E and J45105-1.
    3. Remove J9519-E and J45105-1 from the lower ball joint.
    4. Install the steering knuckle with wheel hub and bearing attached. Install the tire and wheel.
    1. Lower the vehicle.
    2. Check the front wheel alignment.
these jouints are pressed in and there is a flange that is flared this is what the tool numbers refer too.

Sep 12, 2008 | 2002 Chevrolet TrailBlazer

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