Question about Mitsubishi Montero

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Fuel was seaping from injectors at all engine speeds.removed injectors;cleaned,re assembled,also cleaned attached lines,re-fitted,now leaking much worse.

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Around the injectors when you pull them out there are rubber "O" rings on the bottom of injectors. You must replace with new "O" rings when installing injectors. $6.00 parts. if you remove injector and no "O" rings are present then they are stuck in the intake and need to be removed before installing injector. LUBE the new "O" rings with a light coat of grease before install to help with the install and protect from a dry damage install

Posted on Apr 02, 2011

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Need to replace injector you need special equipment to service them

Posted on Apr 02, 2011

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I am looking to replace a leaking fuel injector rail for 1993 fifth ave chrysler new yorker p/n 4554109


The rail is most likely not the problem, the fuel injector "O" ring seals are likely the problem in the rail.

Mar 04, 2017 | Chrysler Fifth Avenue Cars & Trucks

1 Answer

How to replace the fuel injector for a 2008 chrysler pt cruiser?


To remove a fuel injector or injectors you must remove the fuel supply rail that sits over them. Here is how you do that for both engine options, Turbo and non Turbo..

Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

1 Answer

How to replace the fuel injector on a 2008 chrysler pt cruiser


Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

1 Answer

03 3.7 have new o rings for bottom of injectors do you put it on the head first or on the injector just put head gaskets on jeep


old post but see it asked many times.
assemble the rail first, its 1 piece so must be ready first.
3.7L Engine (FSM) RTM?
(1) If fuel injectors are to be installed, refer to Fuel
Injector Removal/Installation.
(2) Clean out fuel injector machined bores in
intake manifold.
(3) Apply a small amount of engine oil to each fuel
injector o-ring. This will help in fuel rail installation.
(4) Position fuel rail/fuel injector assembly to
machined injector openings in cylinder head.
(5) Guide each injector into cylinder head. Be careful
not to tear injector o-rings.
(6) Push right side of fuel rail down until fuel
injectors have bottomed on cylinder head shoulder.
Push left fuel rail down until injectors have bottomed
on cylinder head shoulder.
(7) Install 4 fuel rail mounting bolts and tighten.
Refer to torque specifications.
(8) Install 6 ignition coils. Refer to Ignition Coil
Removal/Installation.
(9) Connect electrical connectors to throttle body.
(10) Connect electrical connectors at all fuel injectors.
To install connector, refer to (Fig. 37). Push connector
onto injector (1) and then push and lock red
colored slider (2). Verify connector is locked to injector
by lightly tugging on connector.
(11) Connect necessary vacuum lines to throttle
body.
(12) Connect fuel line latch clip and fuel line to
fuel rail. Refer to Quick-Connect Fittings.
(13) Install air box to throttle body.
(14) Install air duct to air box.
(15) Connect battery cable to battery.
(16) Start engine and check for leaks.

Oct 07, 2014 | Jeep Cars & Trucks

1 Answer

Replace fuel inj 2009 lincoln ls 3.9 eng


Check this procedure about V8 3.9L Fuel Injectors - Removal & Installation
  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2. Relieve fuel system pressure.
  3. Remove or disconnect the following:
    Negative battery cable Engine appearance covers Fuel lines Fuel pressure regulator Fuel cross over elbow Fuel injector connectors Fuel injector clamping plates Fuel injectors
To install:
  1. Install or connect the following:
    Fuel injectors. Use new O-ring seals. Fuel injector clamping plates Fuel injector connectors Fuel cross over elbow Fuel pressure regulator Fuel lines Engine appearance covers Negative battery cable
  2. Start the engine and check for leaks.

  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2. Disconnect the negative battery cable.
    CAUTION The engine appearance cover is equipped with a noise suppressor. If the noise suppressor becomes separated from the engine appearance cover it must be positioned on the intake manifold prior to installing the engine appearance cover.
  3. Remove the engine appearance cover and the noise suppressor, if detached.
  4. Remove the air cleaner outlet pipe.
  5. Release the fuel system pressure.
  6. Remove the four engine appearance cover mounting bracket nuts and the brackets.
  7. Disconnect the fuel pressure sensor electrical connector from the sensor.
  8. Disconnect the fuel pressure sensor vacuum connector from the sensor.
  9. Disconnect the eight fuel injector electrical connectors from the injectors.
  10. Disconnect the fuel temperature sensor electrical connector from the sensor.
  11. Disconnect the fuel supply tube retaining clip from the fuel injection supply manifold.
  12. Disconnect the fuel supply tube spring lock coupling.
  13. Remove the four bolts and the fuel injection supply manifold and fuel injectors as an assembly.
  14. Remove the fuel injectors from the fuel injection supply manifold.
    CAUTION Use O-ring seals that are made of special fuel-resistant material. Use of ordinary O-ring seals can cause the fuel system to leak. Do not reuse the O-ring seals.
  15. Remove and discard the 16 O-ring seals from the fuel injectors.

    zjlimited_467.jpg

    Fig. Exploded view of the fuel injector mounting-3.9L engine shown

To install:
  1. Lubricate the new fuel injector O-ring seals with clean engine oil before installing.
    CAUTION Use O-ring seals that are made of special fuel-resistant material. Use of ordinary O-rings can cause the fuel system to leak. Do not reuse the O-ring seals.
  2. Install sixteen new O-ring seals onto the fuel injectors. Lubricate the O-ring seals with clean engine oil prior to installation.
  3. Install the fuel injectors and clips onto the fuel rail.
  4. Install the fuel rail and injectors as an assembly. Tighten the fuel rail bolts to 89 inch lbs. (10 Nm).
  5. Install the remaining components in the reverse order of removal.

Keep us updated.

Jan 14, 2011 | 2002 Lincoln LS

1 Answer

How do you change fuel injectors


Hello,

For a 2003 it is on the frame rail under the drivers side door. Don't bother taking off the black holster that holds the fuel filter/injector onto the frame rail.
1 )Simply unscrew the nuts on both sides of the fuel filter/injector. It will be under pressure. Wear safety goggles. A couple of cups of fuel will spill.
2) Look at the fuel line on the engine side. Notice the clip holding in the line. Remove the line from the clip.
3) Remove the fuel lines from the filter starting with the side toward the engine. This side has more play/laxity in the line.
4) Slide out the fuel filter/injector from the black holster.
5) Slide in the new fuel filter/injector with the flow directional arrow pointing toward the engine.
6) Attach the fuel line to the filter starting with the tank side first. Don't force it and thread out the fittings.
7) Attach the engine side fuel line. The fitting would come together by hand screwing the male into the female end. I did have to use a wrench to gently start it.

Take care.

Sep 04, 2010 | 2003 Chevrolet Avalanche

2 Answers

Where is the #6 electronic fuel injection plug for 1999 plymouth grand voyager 3.3 engine


3.3L & 3.8L Engines
Firing order: 1-2-3-4-5-6
Distributorless Ignition System chry-02-33-786.gif
The Driver's Side Front spark plug is the #6 cylinder.

Aug 08, 2010 | 1999 Plymouth Grand Voyager

1 Answer

#3 CYLINDER IS FULL OF FEUL AND TRUCK WILL NOT START.REMOVED SPARK PLUGS AND GAS POURS ON GROUND WHEN KEY IS TURNED ON FROM #3 CYLINDER PLUG HOLE.


The Vortec engines were notorious for those kind of problems. The problem will be under the upper-intake manifold, and the fuel injector assembly will either have a cracked plastic fuel line running out to one or more of the fuel injectors, or the fuel pressure regulator that is located on the end of the fuel injector assembly is faulty or it has detached from the fuel injector assembly. Either way the lower intake manifold will be flooded with fuel anytime that the fuel pump runs.

There were two types made, the first type had fuel lines that connected to the lower intake manifold, and then from the metal fittings the fuel line turns into plastic and runs inside the lower intake manifold and under the upper-intake manifold where it runs over to the fuel injector assembly, and this type can really flood out an engine when it becomes faulty.

The second type had metal fuel lines running over the upper intake manifold and they connected to the top of the fuel injector assembly, however, under the upper-intake manifold there are still plastic lines to the fuel injectors and also the fuel pressure regulator that could be faulty and cause the engine to severely flood.

The upper-intake manifold is not that difficult to remove, and after you remove the upper-intake manifold then (replace the fuel lines to the fuel injector assembly if it is the second type) turn the ignition to the "Run" position and when the fuel pump runs you should see where the fuel is leaking/spraying from, and it will most likely be a large high pressure leak from a ruptured plastic fuel line.

Let me know if you require any further assistance.

Jul 20, 2010 | 1994 Chevrolet S-10 Blazer

1 Answer

How do you install injectors in a chevy s-10 pick-up?


Removal & Installation

8205896.gif
Exploded view of the fuel rail and injector mounting


Take care when servicing the fuel rail assembly to prevent dirt or contaminants from entering the fuel system. ALL openings in the fuel lines and passages should be capped or plugged while disconnected.
  1. Before disassembly, clean the fuel rail assembly with a spray type cleaner such as AC Delco® X-30A, or equivalent. After removal, DO NOT immerse the fuel rail in liquid solvent.
  2. Properly relieve the fuel system pressure and disconnect the negative battery cable.
  3. Remove the air intake duct, as necessary for access.
  4. Tag and disengage the fuel injector electrical connectors.
  5. Disengage the fuel pressure regulator vacuum line, then tag and disengage all other necessary vacuum hoses.
  6. Loosen and remove the fuel rail retaining bolts.
  7. If necessary to remove the fuel rail assembly completely from the engine compartment, or to prevent stressing and damaging the fuel lines, disconnect the fuel lines from the rail assembly.
  8. Carefully lift the fuel rail assembly and fuel injectors from the intake.
  9. Carefully release and separate the fuel injectors from the rail assembly.
  10. Remove and discard ALL old O-rings from the fuel injectors and, if disconnected, the fuel lines.
To install:
  1. Lightly coat the new O-rings with clean engine oil, then position them to the injectors and, if applicable, fuel fittings.
  2. Install the injectors to the fuel rail assembly.
  3. Carefully install the fuel rail and injectors to the intake manifold. Make sure the injectors are properly seated in their bores, but DO NOT force them into position.
  4. Install and tighten the rail retaining bolts to 62 inch lbs. (7 Nm).
  5. If removed, connect the fuel lines to the rail assembly and secure the fittings.
  6. Engage the fuel pressure regulator and any other vacuum lines, as noted during removal.
  7. Engage the injector electrical connectors.
  8. Connect the negative battery cable and cycle the ignition switch (without attempting to start the engine) in order to pressurize the fuel system, then check for leaks.
  9. Install the air intake duct.

Apr 25, 2010 | 1992 Chevrolet S-10

2 Answers

Strong gas odor


  1. The fuel lines may have a leak: Replace leaking fuel lines and/or fuel line fittings.
  2. The engine may have mechanical problems: Check vacuum lines and fittings for leaks. Check engine compression. Check for broken fittings and mounts.
  3. The fuel pressure regulator may be operating at too high a pressure: Perform fuel pressure test and repair or replace faulty component(s).
  4. The ignition timing may be set wrong: Check and adjust ignition timing.
  5. The fuel injectors may leak: Clean or replace fuel injectors.

Sep 15, 2009 | 1996 Ford Explorer

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