Question about 1999 Dodge Durango

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Water pump replacement

How do you get the fan clutch assembly off to reach and remove the water pump ?

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Get a wrench that fits on the fan clutch. Most auto part stores will have a fan clutch removal tool.

It works the best if you put the wrench onto the fan clutch and then hit it with a hammer in the dirction to take the clutch off. Sometimes it might take multiple tries to break the clutch loose.

Posted on Aug 29, 2008

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I need to remove the cooling fan shroud from my 1995 Lincoln Continental. How is the easiest way to go about this?


Engine Fan REMOVAL & INSTALLATION 3.8L Engines
  1. Disconnect the negative battery cable.
  2. Remove the radiator upper sight shield.
  3. Disengage the electrical connector, then remove the integrated relay control/constant control relay module assembly located on the radiator support.
  4. Disconnect the fan electrical connector. Fig. 1: Disengage the fan electrical connector 86873115.jpg

  5. If necessary, remove the air bag crash sensor.
  6. Unbolt the fan/shroud assembly from the radiator and remove. Fig. 2: Unbolt the fan assembly from the radiator 86873116.jpg
    Fig. 3: Remove the fan from the engine 86873117.jpg
    Fig. 4: Slide the fan as an assembly up and away from the radiator. Be careful not to dislodge the mounting stud on the left side. 93143p56.jpg

  7. Remove the retainer and the fan from the motor shaft and unbolt the fan motor from the shroud.
  8. Installation is the reverse of the removal procedures. Tighten the fan shroud retaining bolt to 23–33 inch lbs. (2.6–3.7 Nm). Tighten the fan shroud retaining nut to 71–106 inch lbs. (8–12 Nm). Fig. 5: Constant control relay module location — 3.8L engines 86873118.gif
4.6L Engine
  1. Loosen the fan clutch-mounting shaft from the water pump hub.
  2. Loosen the fan shroud from its radiator mounting and remove the lower hose from the shroud.
  3. Lift the fan and clutch assembly and the fan shroud from the vehicle.
  4. If necessary, remove the fan-to-fan clutch retaining bolts and separate the fan from the fan clutch. CAUTION
    Closely examine the fan for cracks or separation, to avoid the possibility of personal injury or vehicle damage. To install:
  5. Assemble the fan and fan clutch. Tighten the retaining bolts to 15–20 ft. lbs. (20–27 Nm).
  6. Install the fan and clutch assembly and the fan shroud. Mount the fan clutch shaft to the water pump hub and tighten to 37–46 ft. lbs. (50–62 Nm).
  7. Slip the shroud into the lower mounting clips and install the shroud retaining screws. Fig. 6: Fan and fan clutch assembly — 4.6L engine 84173064.jpg
5.0L Engines
  1. Loosen the fan clutch-to-water pump hub retaining bolts.
  2. If necessary, remove the drive belt from the water pump pulley.
  3. Remove the fan shroud upper retaining screws. Lift the shroud to disengage it from the lower retaining clips.
  4. Remove the fan clutch-to-water pump hub bolts and remove the fan and clutch assembly and the fan shroud.
  5. If necessary, remove the fan-to-fan clutch retaining bolts and separate the fan from the fan clutch. CAUTION
    Closely examine the fan for cracks or separation, to avoid the possibility of personal injury or vehicle damage. To install:
  6. Assemble the fan and fan clutch. Tighten the retaining bolts evenly and alternately to 12–18 ft. lbs. (16–24 Nm).
  7. Install the fan and clutch assembly and the fan shroud.
  8. Install the fan clutch-to-water pump hub bolts.
  9. Slip the shroud into the lower mounting clips and install the shroud retaining screws.
  10. If removed, install the water pump drive pulley and adjust the belt tension; refer to Section 1.
  11. Tighten the fan clutch-to-water pump hub bolts evenly and alternately to 15–22 ft. lbs. (20–27 Nm). Recheck the belt tension.
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Jul 14, 2010 | 1995 Lincoln Continental

1 Answer

How to replace a water pump


You have remove the fan and fan clutch(special tool required) and then remove the hoses attached to the water pump assembly and then remove the water pump. Pic. below of water pump63d913b.gif

Jun 07, 2010 | 1996 Chevrolet Blazer

1 Answer

Change water pump


1 disconect neg.battery cable 2 drain the cooling system 3 remove air intake tube from filter housing to throttle body 4 remove top half of fan shroud 5 remove the serpentine belt 6 use a strap wrench to prevent the waterpump pulley from turning while turning the fan clutch in the counterclockwise direction. 7 remove fan and set aside 8 remove belt tensioner 9 remove hoses from water pump 10 remove 6 bolts, 3 on either side and remove the water pump. 11 remove the thermostat housing from the old pump and install on the new one. 12 re assemble in reverse order. make sure the mating surface of the engine block where the pump bolts on is clean and free of old gasket material before installing new pump and gaskets. When assembled fill cooling system, start engine and let idle untill thermostat opens and engine reaches operating temp.KEEP WATER LEVEL FULL. After a test drive recheck the coolant level, and you are done.

Mar 14, 2010 | 2000 Chevrolet Silverado 1500

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How do you remove the fan and fan clutch assembly form the water pump on a 1995 jeep gran cherokee with a v8


Remove the serpentine belt, 4 bolts that hold fan on, and it should come off. you might have to take the fan shroud off to get room, But try reaching in first to save some work!

Feb 23, 2010 | 1995 Jeep Grand Cherokee

1 Answer

How to change water pump (1997 sonoma)


The text below is from the GM Service manual 4.3L V6 Engine
Water Pump Replacement (4.3L)
Removal Procedure
Drain the cooling system. Refer to Draining and Filling Cooling System .
Loosen the water pump pulley bolts.
Remove the cooling fan and clutch assembly.

Tools Required
J 46406 Fan Clutch Wrench

Removal Procedure
Remove the upper fan shroud.
Remove the fan clutch from the water pump in a counterclockwise direction using the J 46406 .
Remove the fan clutch assembly.
Remove the drive belt. Refer to Drive Belt Replacement Remove the water pump pulley mounting bolts.
Remove the water pump pulley.
Remove the radiator outlet hose clamp from the water pump.
Remove radiator outlet hose from the water pump.
Remove the water pump mounting bolts.
Remove the water pump from the engine.
Remove the water pump gaskets.
Clean the water pump gasket mating surfaces.
Installation Procedure
Install the water pump gaskets.
Install the water pump to the engine.
Apply a sealer (GM P/N 12346004) to the bolt threads.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the water pump mounting bolts.
Tighten
Tighten the mounting bolts to 41 N·m (30 lb ft).
Install the radiator outlet hose to the water pump.
Install the water pump pulley.
Install the water pump pulley bolts.
Tighten
Tighten the water pump pulley bolts to 25 N·m (18 lb ft).
Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 4.3L.
Install the fan clutch assembly.
Fill the radiator cooling system. Refer to Draining and Filling Cooling System .
Inspect the cooling system for leaks.

Oct 01, 2009 | 1997 GMC Sonoma

1 Answer

How to remove the fan blade in a 1998 suburban and replace it?


A Clutch FAN Requires the 4 Nuts/Bolts @ the Pully Bunched up in the Center Behind the FAN & In Front of Water Pump, Once Assmbly is Removed there are 4 BOLTS that Fasten the (FAN) to the CLUTCH assembly. It is Wise th REPLACE BOTH FAN & FAN CLUTCH ASSEMBLY AS A SET

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1 Answer

Pulling a fan clutch assembly from a GMC 4.3 water pump?


First remove the fan from the clutch. There should be four to six bolts holding the fan to the clutch. The clutch is held on to the pump with four bolts. remove the four bolts to remove the clutch. I've included a pic of the pump to indicate the four mounting holes. Not sure if the link will work.

http://www.1aauto.com/scripts/view_full_image.php?image_url=http://images.1aauto.com/EWP/1AEWP00011.jpg&description_id=1090439

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1 Answer

Need to replace fan cluch


the radiator fan is mounted to the clutch, in other words remove the bolts / nuts that is holding the fan assembly to the water pump usually just four nuts once you pull the fan assembly the part that yo seperated from the water pump is the clutch, now remove the fan blades and mount thm on the new clutch assembly the piece which mounts tt the water ump is the fan clutch

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1 Answer

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4.9L SFI
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fan Clutch Holding Tool T84T-6312-C Fan Clutch Nut Wrench T93T-6312-B
Removal
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The large clutch assembly nut has a right-hand thread and must be rotated counterclockwise to remove it.
    Remove the fan clutch (8A616) from the water pump (8501) by turning the large nut, which is part of the fan clutch, using Fan Clutch Holding Tool T84T-6312-C and Fan Clutch Nut Wrench T93T-6312-B.
  1. Remove two screws retaining fan shroud.
  1. Remove the fan blade (8600), fan clutch and shroud.
  1. If the fan blade and fan clutch have to be separated, remove the remaining bolts attaching the fan blade to the fan clutch
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5.0L, 5.8L and 7.5L Engines
Removal
  1. Remove screws retaining fan shroud (8146) to radiator (8005).
  1. Remove four screws retaining clutch on water pump hub.
  1. Pull fan clutch and fan blade off water pump pilot and remove fan clutch, fan blade and shroud from vehicle.
  1. Remove four screws and separate fan clutch from fan blade.
4d17f8c.gif

Item Part Number Description 1 8509 Water Pump Pulley 2 57632-S Screw and Washer Assembly, 5/16-18 x .62 Hex 3 8600 Fan Blade (5.0 and 5.8L) 4 8600 Fan Blade (7.5L) 5 8A616 Fan Clutch 6 380288-S2 Screw and Washer Assembly, 5/16-24 x .88 Hex A — 16-24 Nm (12-18 Lb-Ft)

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