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Trying to take off hamon ic balancer on 2003 mazda protege5 need to find a way to lock it in a stationary position so I can take the crankshaft bolt off please help

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Hi

The method for removing your crankshaft pulley is placing your socket wrench handle against the ground (usually on the front side of the car) and clicking the starter with the ignition and fuel systems
disconnected.

Easiest way to remove the crank shaft pulley's bolt is with a impact wrench. If it's a manual transmission place the vehicle in reverse gear and place the parking brake on the vehicle to remove the crank shaft pulley's bolt.
If the vehicle has an automatic transmission and you don't have an impact wrench available.
Do the following with hand tools only.
1. Open up the inspection plate. There is typically an inspection plate between the transmission and the engine. Bottom of the engine at the end of the oil pan. If you can't find an inspection plate, take the starter motor out instead.
2. Jam something into the fly wheel/flex plate. (A tire iron typically does nicely) this keeps the crank shaft from spinning.
3. Now loosen the crank shaft pulley's bolt.
After the bolt has been removed by one of the three techniques. The pulley should pull off relatively easily. If it's stuck on there you can use a crank shaft pulley puller. (Also called a steering wheel puller).
Do not use one of those 2 or 3 arm pullers as they can damage the harmonic balancer.

Things to remember:-

Make sure you're at TDC for piston 1 before removing the crank shaft pulley.
Do not turn the crankshaft once the belt has been taken off until you get a new belt on.
Be sure the crank shaft and cam shafts are aligned for TDC for piston 1 before re-assembling.

Please get back to us if you have further query else please accept the suggestion.

Thank you for contacting fixya.com

Posted on Mar 30, 2011

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HOW TO REMOVE THE HAMONIC BALANCER AND CRANKSHAFT PULLY.


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Where is the thermostat located on my 2003 Mazda Protege5?


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Need to replace the crankshaft position sensor


REMOVAL & INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the serpentine drive belt from the crankshaft pulley.
  3. Raise and safely support the vehicle.
  4. Remove the right front wheel and tire assembly and the right inner fender access cover/splash shield.
  5. Using a 28mm socket, remove the crankshaft harmonic balancer retaining bolt.
  6. Remove the crankshaft balancer, using a puller if necessary.
  7. For 1992-99 vehicles, remove the CKP sensor shield. Fig. 1: If so equipped, remove the crankshaft position sensor shield 89634g95.gif

  8. Unplug the sensor electrical connector.
  9. For 1987-91 vehicles, perform the following:
    1. Remove the sensor and pedestal from the block face.
    2. Remove the sensor from the pedestal.
  10. For 1992-99 vehicles, remove the sensor from the block face. To install:
    1. For 1987-91 vehicles, perform the following:
    2. Loosely install the crankshaft sensor on the pedestal.
    3. Position the sensor, with the pedestal attached, on crankshaft sensor installation tool J 37089 or equivalent.
    4. Install the bolt to hold the pedestal to the block face, then tighten to 14-28 ft. lbs. (20-40 Nm). Fig. 2: Position the crankshaft sensor tool on the crankshaft 89634g76.gif
      Fig. 3: Insert the crankshaft sensor tool into the harmonic balancer 89634g75.gif

    5. Tighten the pedestal pinch bolt to 30-35 inch lbs. (3-4 Nm).
    6. Remove the special tool.
    7. Place the crankshaft sensor tool on the crankshaft balancer and turn. If any vane on the harmonic balancer touches the tool, replace the balancer.
  11. For 1992-99 vehicles, install the CKP sensor on the block.
    1. Install the retaining bolts and tighten to 14-28 ft. lbs. (20-40 Nm).
    2. Install the crankshaft position sensor shield.
    3. Attach the sensor electrical connector.
  12. Install the balancer on the crankshaft.
  13. Tighten the crankshaft bolt to 200-239 ft. lbs. (270-325 Nm) for 1987-91 vehicles. For 1992-99 vehicles, tighten to 110 ft. lbs. (150 Nm), plus an additional 76°rotation.
  14. Install the inner fender shield and the right tire and wheel assembly.
  15. Carefully lower the vehicle.
  16. Install the serpentine belt.
  17. Connect the negative battery cable.
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Mazda protege5 timing belt2003


Click on the following direct Link. It has the Timing Belt Diagrams with Marks for the Camshaft and Crankshaft that you will need. It also has numerous other helpful diagrams for use.

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http://www.2carpros.com/car_repair_information/year/2003/make/mazda/model/protege5/2003_mazda_protege5_timing_belt_diagram_marks.htm

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Crankshaft sensor on a Monte Carlo 2001 SS 3.8 where is this on the car and how to replace it?


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  1. Turn OFF the ignition.
  2. Remove the serpentine belts from the crankshaft pulley.
  3. Raise the vehicle.
  4. Remove the right front wheel and tire assembly.
  5. Remove the right inner fender access cover.
  6. Hold the flywheel with a (J 37096) flywheel holding tool.
  7. Using 28 mm socket, remove the crankshaft harmonic balancer retaining bolt.
  8. Remove the crankshaft harmonic balancer, using a (J 38197-A) balancer remover.
  9. Remove the crankshaft position sensor shield (1). Do not use a pry bar.
  10. Disconnect the sensor electrical connector.
  11. Remove the attaching bolts from the crankshaft position sensor.
  12. Remove the crankshaft position sensor from the block face.
To install:
  1. Position the crankshaft position (CKP) sensor to the block.
  2. Install the bolts to hold the CKP sensor to the block face. Tighten the bolts to 14-28 ft. lbs. (20-40 Nm).
  3. Reinstall the crankshaft position sensor shield.
  4. Connect the CKP sensor electrical connector.
  5. Position the crankshaft harmonic balancer on the crankshaft.
  6. Hold the flywheel with a (J 37096) flywheel holding tool.
  7. Using a (J 36660-A) torque/angle meter, tighten the harmonic balancer bolt to 110 ft. lbs. (150 Nm), plus an additional 76 degrees.
  8. Install the right inner fender access cover.
  9. Install the right front wheel and tire assembly.
  10. Tighten the wheel nuts to 104 ft. lbs. (140 Nm.).
  11. Lower the vehicle.
  12. Reinstall the serpentine belts.

It looks like this:

fd368a5.jpg

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1 Answer

Crankshaft Position Sensor and Camshaft Position Sensor


REMOVE OR DISCONNECT

  1. Serpentine belt from the crankshaft pulley.
  2. Raise the vehicle on a hoist.
  3. Right front tire and wheel assembly.
  4. Right inner fender access cover.
  5. Using a 28 mm socket, remove the crankshaft harmonic balancer retaining bolt.
  6. Crankshaft harmonic balancer using tool J 38192 or equivalent.
  7. Sensor electrical connector.
  8. Foreign object deflector.
  9. Sensor and pedestal from block face.
  10. Sensor from pedestal.
INSTALL OR CONNECT:

  1. Loosely install the crankshaft sensor on the pedestal.
  2. Position the sensor with pedestal attached on special Tool J 37089.
  3. Position the special tool on the crankshaft.
  4. Bolts to hold the pedestal to the block face, torque to 20-40 Nm (14-28 lb.ft).
  5. Torque the pedestal pinch bolt to 3-4 Nm (38-40 lb.in).
  6. Remove special tool J 37089.
  7. Place the special tool 37089 on the harmonic balancer and turn. If any vane of the harmonic balancer touches the tool, replace the balancer assembly.
  8. Balancer on the crankshaft.
    • Apply thread sealer (GM 1052080) or equivalent to the threads of the balancer bolt.
  1. Torque the crankshaft bolt to 140 Nm + 56°(104 lb.ft + 56°).
  2. Foreign object deflector.
  3. Electrical connector.
  4. Inner fender shield.
  5. Tire and wheel assembly, torque to 140 Nm (104 lb.ft).
  6. Lower the vehicle.
  7. Serpentine belt.

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Remove the bolt in the crankshaft then use a puller to remove the rest of the balancer. Sometimes they come off without a puller.

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