Question about 1983 Jeep CJ7

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What oil go in the transmission and in the transfer case 1983 cj7 with 5 speed over drive .

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80/90 wt gear oil.

Posted on Mar 25, 2011

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2003 F150 4x4. Lights on dash don't come on except when 1st started. I have good vacuum. No clicking behind the dash. I put a used transfer case motor on and now hear clicking but no dash lights.


What light's don't come on ? 4X4 switch ? The GEM - generic electronic module controls the 4X4 system . Checking for DTC'S -diagnostic trouble codes is the first step in the diagnostic process . You miss thing's if you don't . Your best bet , take it to a qualified repair shop. Replacing parts without knowing what's going on never works .
P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM REFER to Section 413-01A . P1806 Transmission 4-Wheel Drive High Indicator Short Circuit to Battery GEM REFER to Section 413-01A . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM REFER to the Symptom Chart. P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM REFER to the Symptom Chart. P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1824 Transmission 4-Wheel Drive Clutch Relay Circuit Failure GEM GO to Pinpoint Test E . P1826 Transmission 4-Wheel Drive Low Clutch Relay Short Circuit to Battery GEM GO to Pinpoint Test E . P1828 Transmission Transfer Case Counter Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1830 Transmission Transfer Case Counter Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1832 Transmission Transfer Case Differential Lock-Up Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1834 Transmission Transfer Case Differential Lock-Up Solenoid Short Circuit to Battery GEM GO to Pinpoint Test C . P1838 Transmission Transfer Case Shift Motor Circuit Failure GEM REFER to the Symptom Chart. P1846 Transmission Transfer Case Contact Plate 'A' Circuit Failure GEM REFER to the Symptom Chart. P1850 Transmission Transfer Case Contact Plate 'B' Circuit Failure GEM REFER to the Symptom Chart. P1854 Transmission Transfer Case Contact Plate 'C' Circuit Failure GEM REFER to the Symptom Chart. P1858 Transmission Transfer Case Contact Plate 'D' Circuit Failure GEM REFER to the Symptom Chart. P1866 Transmission Transfer Case System Concern - Servicing Required GEM REFER to the Symptom Chart. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM REFER to the Symptom Chart. P1876 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1877 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Short to Battery GEM GO to Pinpoint Test C . P1891 Transmission Transfer Case Contact Plate Ground Return Open Circuit GEM REFER to the Symptom Chart.
SECTION 308-07A: Transfer Case - General Information 2002 F-150 Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/20/2001 Transfer Case - Electronic Shift on the Fly (ESOF) Operation The electronic shift on the fly (ESOF) system is an electronic shift 4x4 system that allows the operator to choose between two different 4x4 modes as well as 2-wheel drive. The operator can switch between 2WD and 4H mode at speeds up to 88 km/h (55 mph). To engage or disengage 4L range, the vehicle speed must be less than 5 km/h (3 mph), the brake pedal depressed, and the transmission must be in NEUTRAL.
The transfer case is equipped with an electromagnetic clutch which is located inside the case. This clutch is used to spin up the front driveline when shifting from 2WD to 4H mode at speed. When the control switch on the instrument panel is turned, the generic electronic module (GEM) recognizes that a shift has been requested and activates the electromagnetic clutch and the relays which power the transfer case shift motor. When the shift motor reaches the desired position, as determined by the contact plate position inputs to the GEM, power to the shift relays and motors will be removed. When the transfer case front and rear output shafts are synchronized, the spring loaded lockup collar mechanically engages the mainshaft hub to the drive sprocket. Finally, the front axle collar is engaged and the electromagnetic clutch is deactivated.
Shifts between 2WD and 4H can be made at any speed up to 88 km/h (55 mph). Listed below are the inputs and outputs needed by the GEM to execute a change between any of these modes.
Feature Inputs:
  • 4WD mode switch (various resistances; go to Table 1).
  • Contact plate position inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
Feature Outputs:
  • 4x4 shift motor relay outputs (go to Table 2).
  • Transfer case clutch relay (grounded when relay is activated, open circuit when relay is deactivated).
  • 4x2/4x4 vacuum solenoid (grounded when activated, open circuit when deactivated).
  • Cluster indicators (ground when activated, open circuit when deactivated).
When shifting into or out of 4L, the GEM requires that the vehicle speed be less than 5 km/h (3 mph), the brake is applied, and the transmission is in NEUTRAL.
Feature Inputs:
  • 4WD Mode Switch (various resistances; go to Table 1).
  • Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
  • Output Speed Shaft (OSS) Sensor (Sinusoid Signal: 0.7V-20V, 2.2 Hz/mph).
  • Brake Input (battery voltage when brake is depressed, open circuit when not activated).
  • Transmission Range Sensor (grounded when transmission is in NEUTRAL, open circuit otherwise).
  • Start/Clutch Depressed Input (go to Table 3).
Feature Outputs:
  • 4x4 Shift Motor Relay Outputs (go to Table 2).
  • 4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
  • Cluster Indicators (grounded when activated, open circuit when deactivated).

May 07, 2018 | Ford F-150 Cars & Trucks

1 Answer

In a 95 chevy blazer 4 by 4 Should the transmission be in drive or overdrive for normal driving condition?


normal drive yes the od unit comes on after 40 mph is reached and maintained above that speed , if you happen to engage 4x4 then the od shouldn't come on at any speed , point of reminder this model and year has a recurrent problem with 4x4 transfer case not disengaging all the way , and causes some delay in transfer of engine power to proper drive axles , its mostly caused by improper transfer case lube oil changes and dirt builds up inside it causing all sort of mayhem

May 04, 2016 | Cars & Trucks

1 Answer

Need recommended Fluid specs and amounts to change oil for 1996 Toyota Tacoma 4 wheel drive front and rear axles


Hello there,

From this page https://www.worldsbestoil.ca/product-cross-reference.php?year=1996&make=TOYOTA&model=TACOMA&engine=2.7L&vin=1



Extract.......

.Engine, 2WD, with filter - 5.4 quarts [1]

Engine, 4WD, with filter - 5.3 quarts [1]

Cooling System, Initial Fill - 9 quarts

AMSOIL Antifreeze and Engine Coolant

Automatic Transmission, A340E Initial Fill - 1.7 quarts

Automatic Transmission, A340F Initial Fill - 2.2 quarts

Automatic Transmission, A43D Initial Fill - 2.6 quarts

Automatic Transmission, Total Fill

4 speed A340F - 10.4 quarts

4 speed A340E - 7.7 quarts

4 speed A43D - 6.9 quarts

Manual Transmission, - 5.3 pints

Differential, With ADRD Front - 2.6 pints

Differential, Without ADRD Front - 2.4 pints

Differential, 2WD Without LSD Rear - 6 pints

Differential, 4WD Extra Long Rear - 4.5 pints

Differential, With LSD Rear - 6.4 pints

Differential, Standard Rear - 6 pints

Transfer Case, - 2.2 pints\'

Sep 13, 2014 | 1996 Toyota Tacoma

1 Answer

2002 f150 4wd drive not not working,


Transfer Case - Electronic Shift on the Fly (ESOF) Features A rotary switch allows the vehicle operator to choose between 2WD, 4H, and 4L modes of 4x4 operation.
The generic electronic module (GEM) controls the operation of the 4x4 system.
The output shaft speed (OSS), mounted in the rear of the transfer case, informs the GEM of the vehicle speed.
The shift motor sense plate, an integral part of the electronic shift motor, informs the GEM to the positions of the transfer case (go to Table 4).
The transmission range sensor is located on the LH side of the transmission; this sensor informs the GEM when the transmission is in the NEUTRAL position.
The electronic shift motor, mounted externally at the rear of the transfer case, drives a rotary cam which moves the mode fork and range fork within the transfer case to select between the 2WD, 4H, and 4L positions.
The 4x4/4x2 vacuum solenoids are attached to the upper RH side of the engine compartment, and alternately route vacuum to the vacuum motor which engages/disengages the center axle disconnect collar in the front axle assembly.
The 4x4 shift motor relay is a module containing two relays. Under the control of the GEM, the 4x4 shift motor relay shifts the transfer case shift motor between the 2WD, 4H, and 4L modes.
The transfer case clutch relay is an electromechanical relay used to activate the transfer case clutch within the transfer case.


Your best bet , take it to a qualified repair shop !

P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM REFER to Section 413-01A . P1806 Transmission 4-Wheel Drive High Indicator Short Circuit to Battery GEM REFER to Section 413-01A . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM REFER to the Symptom Chart. P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM REFER to the Symptom Chart. P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1824 Transmission 4-Wheel Drive Clutch Relay Circuit Failure GEM GO to Pinpoint Test E . P1826 Transmission 4-Wheel Drive Low Clutch Relay Short Circuit to Battery GEM GO to Pinpoint Test E . P1828 Transmission Transfer Case Counter Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1830 Transmission Transfer Case Counter Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1832 Transmission Transfer Case Differential Lock-Up Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1834 Transmission Transfer Case Differential Lock-Up Solenoid Short Circuit to Battery GEM GO to Pinpoint Test C . P1838 Transmission Transfer Case Shift Motor Circuit Failure GEM REFER to the Symptom Chart. P1846 Transmission Transfer Case Contact Plate 'A' Circuit Failure GEM REFER to the Symptom Chart. P1850 Transmission Transfer Case Contact Plate 'B' Circuit Failure GEM REFER to the Symptom Chart. P1854 Transmission Transfer Case Contact Plate 'C' Circuit Failure GEM REFER to the Symptom Chart. P1858 Transmission Transfer Case Contact Plate 'D' Circuit Failure GEM REFER to the Symptom Chart. P1866 Transmission Transfer Case System Concern - Servicing Required GEM REFER to the Symptom Chart. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM REFER to the Symptom Chart. P1876 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1877 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Short to Battery GEM GO to Pinpoint Test C . P1891 Transmission Transfer Case Contact Plate Ground Return Open Circuit GEM REFER to the Symptom Chart.

Nov 26, 2017 | 2003 Ford F150 Regular Cab

1 Answer

99 ford f150 4wd won't engage, clicks but does not engage


Without knowing how the 4X4 works you don't have much chance of finding the problem , (tapping on stuff ) ? There is an electronic control module that makes this system work . Could have DTC'S - diagnostic trouble code's stored in the (GEM)
Transfer Case -Electronic Shift on the Fly (ESOF) Operation The electronic shift on the fly (ESOF) system is an electronic shift 4x4 system that allows the operator to choose between two different 4x4 modes as well as 2-wheel drive. The operator can switch between 2WD and 4H mode at speeds up to 88 km/h (55 mph). To engage or disengage 4L range, the vehicle speed must be less than 5 km/h (3 mph), the brake pedal depressed, and the transmission must be in NEUTRAL.
The transfer case is equipped with an electromagnetic clutch which is located inside the case. This clutch is used to spin up the front driveline when shifting from 2WD to 4H mode at speed. When the control switch on the instrument panel is turned, the generic electronic module (GEM) recognizes that a shift has been requested and activates the electromagnetic clutch and the relays which power the transfer case shift motor. When the shift motor reaches the desired position, as determined by the contact plate position inputs to the GEM, power to the shift relays and motors will be removed. When the transfer case front and rear output shafts are synchronized, the spring loaded lockup collar mechanically engages the mainshaft hub to the drive sprocket. Finally, the front axle collar is engaged and the electromagnetic clutch is deactivated.
Shifts between 2WD and 4H can be made at any speed up to 88 km/h (55 mph). Listed below are the inputs and outputs needed by the GEM to execute a change between any of these modes.
Feature Inputs:
  • 4WD mode switch (various resistances; go to Table 1).
  • Contact plate position inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
Feature Outputs:
  • 4x4 shift motor relay outputs (go to Table 2).
  • Transfer case clutch relay (grounded when relay is activated, open circuit when relay is deactivated).
  • 4x2/4x4 vacuum solenoid (grounded when activated, open circuit when deactivated).
  • Cluster indicators (ground when activated, open circuit when deactivated).
When shifting into or out of 4L, the GEM requires that the vehicle speed be less than 5 km/h (3 mph), the brake is applied, and the transmission is in NEUTRAL.

Feature Inputs:
  • 4WD Mode Switch (various resistances; go to Table 1).
  • Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
  • Output Speed Shaft (OSS) Sensor (Sinusoid Signal: 0.7V-20V, 2.2 Hz/mph).
  • Brake Input (battery voltage when brake is depressed, open circuit when not activated).
  • Transmission Range Sensor (grounded when transmission is in NEUTRAL, open circuit otherwise).
  • Start/Clutch Depressed Input (go to Table 3).
Feature Outputs:
  • 4x4 Shift Motor Relay Outputs (go to Table 2).
  • 4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
  • Cluster Indicators (grounded when activated, open circuit when deactivated).
  • P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM REFER to Section 413-01A . P1806 Transmission 4-Wheel Drive High Indicator Short Circuit to Battery GEM REFER to Section 413-01A . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM REFER to the Symptom Chart. P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM REFER to the Symptom Chart. P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1824 Transmission 4-Wheel Drive Clutch Relay Circuit Failure GEM GO to Pinpoint Test E . P1826 Transmission 4-Wheel Drive Low Clutch Relay Short Circuit to Battery GEM GO to Pinpoint Test E . P1828 Transmission Transfer Case Counter Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test A . P1830 Transmission Transfer Case Counter Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test A . P1832 Transmission Transfer Case Differential Lock-Up Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1834 Transmission Transfer Case Differential Lock-Up Solenoid Short Circuit to Battery GEM GO to Pinpoint Test C . P1838 Transmission Transfer Case Shift Motor Circuit Failure GEM REFER to the Symptom Chart. P1846 Transmission Transfer Case Contact Plate 'A' Circuit Failure GEM REFER to the Symptom Chart. P1850 Transmission Transfer Case Contact Plate 'B' Circuit Failure GEM REFER to the Symptom Chart. P1854 Transmission Transfer Case Contact Plate 'C' Circuit Failure GEM REFER to the Symptom Chart. P1858 Transmission Transfer Case Contact Plate 'D' Circuit Failure GEM REFER to the Symptom Chart. P1866 Transmission Transfer Case System Concern - Servicing Required GEM REFER to the Symptom Chart. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM REFER to the Symptom Chart. P1876 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Failure GEM GO to Pinpoint Test C . P1877 Transmission Transfer Case 2-Wheel Drive Solenoid Circuit Short to Battery GEM GO to Pinpoint Test C . P1891 Transmission Transfer Case Contact Plate Ground Return Open Circuit GEM REFER to the Symptom Chart. Your best bet , take it to a qualified repair shop. Tapping on thing's isn't the way to diagnose

Jan 10, 2018 | Cars & Trucks

1 Answer

My 99 expedition won't stay out of all wheel drive I changed the transfer case motor and now it stays I awd for about 10 minute then kicks back out and then the 4x4 light flashes and then it is ok until...


The 4X4 system on your vehicle is computer controlled , GEM module . generic electronic module . The four wheel drive mode switch is a low voltage input to the GEM module . The GEM energizes relay's to control the mode as depicted by input from the mode switch an torque on demand relay an someother inputs . Probably has DTC - diagnostic trouble codes stored in the GEM module .
Transfer Case -Automatic Four-Wheel Drive (A4WD) The automatic 4-wheel drive transfer case system consists of the following:
  • automatic 4WD indicator light
  • brake pedal position (BPP) switch
  • torque on demand (TOD) relay
  • front output shaft speed sensor
  • generic electronic module (GEM)
  • 4WD high indicator light
  • 4WD low indicator light
  • 4WD mode switch
  • rear output shaft speed sensor
  • shift position sensor
  • throttle position output (TPO) from the powertrain control module (PCM)
  • transmission range sensor P1804 Transmission 4-Wheel Drive High Indicator Circuit Failure GEM REFER to Section 413-01 . P1806 Transmission 4-Wheel Drive High Indicator Short Circuit to Battery GEM REFER to Section 413-01 . P1812 Transmission 4-Wheel Drive Mode Select Circuit Failure GEM REFER to the Symptom Chart. P1815 Transmission 4-Wheel Drive Mode Select Short Circuit to Ground GEM GO to Pinpoint Test C . P1820 Transmission Transfer Case Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test B . P1822 Transmission Transfer Case Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test B . P1824 Transmission 4-Wheel Drive Clutch Relay Circuit Failure GEM GO to Pinpoint Test A . P1826 Transmission 4-Wheel Drive Low Clutch Relay Circuit to Battery GEM GO to Pinpoint Test A . P1828 Transmission Transfer Case Counter Clockwise Shift Relay Coil Circuit Failure GEM GO to Pinpoint Test B . P1830 Transmission Transfer Case Counter Clockwise Shift Relay Coil Short Circuit to Battery GEM GO to Pinpoint Test B . P1836 Transmission Transfer Case Front Shaft Speed Sensor Circuit Failure GEM GO to Pinpoint Test A . P1837 Transmission Transfer Case Rear Shaft Speed Sensor Circuit Failure GEM GO to Pinpoint Test A . P1838 Transmission Transfer Case Shift Motor Circuit Failure GEM REFER to the Symptom Chart. P1846 Transmission Transfer Case Contact Plate 'A' Circuit Failure GEM REFER to the Symptom Chart. P1850 Transmission Transfer Case Contact Plate 'B' Circuit Failure GEM REFER to the Symptom Chart. P1854 Transmission Transfer Case Contact Plate 'C' Circuit Failure GEM REFER to the Symptom Chart. P1858 Transmission Transfer Case Contact Plate 'D' Circuit Failure GEM REFER to the Symptom Chart. P1866 Transmission Transfer Case System Concern - Servicing Required GEM REFER to the Symptom Chart. P1867 Transmission Transfer Case Contact Plate General Circuit Failure GEM REFER to the Symptom Chart. P1874 Transmission Automatic Hall Effect Sensor Power Circuit Failure GEM GO to Pinpoint Test A . P1875 Transmission Automatic Hall Effect Sensor Power Circuit Short to Battery GEM REFER to the Symptom Chart. P1891 Transmission Transfer Case Contact Plate Ground Return Open Circuit GEM REFER to the Symptom Chart. P1892 Trans. Automatic 4-Wheel Drive 4X4 Mechanical Lock Output Circuit Failure GEM GO to Pinpoint Test B . P1893 Trans. Auto. 4-Wheel Drive 4X4 Mechanical Lock Output Short to Battery GEM GO to Pinpoint Test B .
  • Your best bet , take it to a qualified repair shop .

Feb 26, 2018 | Cars & Trucks

1 Answer

How is transfer case oil entering into 5 speed main transmission? 1999 dodge diesel 3500 4X4 when you are driving long distances nothing because i don't know how to fix it.


there is a seal which has failed on the input shaft of the transfer case. Replacement is possible by removing the transfer case for access.

Sep 05, 2010 | 1999 Dodge Ram

2 Answers

Fluid capacities and fluid specs


2000 TOYOTA TACOMA 2.7L 4-cyl Engine Code 3RZ-FE

Engine Oil Grade 1......API* All TEMPS......5W-30 Optional ..10W-30
Engine, 2WD, with filter..........5.5 liters
Engine, 4WD, with filter..........5.4 liters

Manual Transmission,......GL-5/ GL-4 All TEMPS......75W-90
Automatic Transmission,A340E......AF3 / A43D......AF3

Differential, Front/ Rear W/ ADRD......GL-5 ALL TEMPS......75W-90
Differential, Front Less ADRD......GL-5 ALL TEMPS......80W-90

Transfer Case,......GL-4/GL-5 ALL TEMPS......75W-90 Gear oil.

Capacity:
Cooling System, Initial Fill..........8.5 liters
Automatic Transmission, A340E Initial Fill..........1.6 liters
Automatic Transmission, A340F Initial Fill..........2 liters
Automatic Transmission, A43D Initial Fill..........2.4 liters
Automatic Transmission, Total Fill
4 speed A340E..........7.2 liters
4 speed A340F..........10.1 liters
4 speed A43D..........6.5 liters
Manual Transmission, ..........2.5 liters
Differential, With ADRD Front..........1.2 liters
Differential, Without ADRD Front..........1.1 liters
Differential, 2WD V6 Rear..........2.6 liters
Differential, 4WD Extra Long Rear..........2.5 liters
Differential, Short WB With LSD Rear..........2.7 liters
Differential, Short WB Without LS Rear..........2.6 liters
Transfer Case, Electronic..........1.2 liters
Transfer Case, STD..........1 liters


Feb 09, 2010 | 2000 Toyota Tacoma PreRunner

1 Answer

What is the capacity of the transfer case and exactly what fluid do i use


GM Full-Size Trucks 1980-1987 Repair Guide

Transfer Case - FLUID RECOMMENDATIONS
The type of lubricant used in the transfer case varies with model year and type of transfer case. Refer to the list below for the type that applies to your truck.

1980
Conventional transfer cases require SAE 80W or SAE 80W-90 GL-5 gear lubricant.
Full time systems use SAE 10W-30 or 10W-40 engine oil.
1981
Conventional transfer cases require DEXRON®II transmission fluid.
1982-85
All transfer cases require DEXRON®II transmission fluid.
1986-87
All transfer cases except the K30/35 series require DEXRON®II transmission fluid.

For fluid recommendations for the K30/35 transfer cases refer to the owner's manual.
LEVEL CHECKS

fb6e8b4.jpg
Fig. Model 208 Transfer Case

Check the four wheel drive transfer case lubricant level every 4 months or 6,000 miles.
  1. With the truck parked on a level surface and the parking brake firmly applied, remove the filler plug from the rear of the transfer case (behind the transmission). Be careful not to take out the drain plug at the bottom.
  2. If lubricant trickles out, there is enough. If not, carefully insert a finger and check that the level is up to the edge of the hole, EXCEPT in full time four wheel drive cases should be 1 /2 in. below the hole.
Lubricant may be added, if necessary, with a funnel and tube, or a squeeze bulb.



DRAIN AND REFILL
Part Time Systems
No intervals are specified for changing transfer case lubricant, but it is a good idea for trucks that are worked hard or driven in deep water.
  1. With the transfer case warmed up, park on a level surface and apply the parking brake.
  2. Slide a pan of a least 6 pts. capacity under the case drain plug.
  3. Remove the filler plug from the rear of the transfer case (behind the transmission). Remove the drain plug from the bottom.
  4. Wipe the area clean and replace the drain plug.
  5. Add lubricant with a suction gun or squeeze bulb. Conventional transfer cases require SAE 80W-90 GL-5 Gear Lubricant.
  6. When the lubricant level is up to the bottom of the filler hole, replace the plug.
Full Time Four Wheel Drive
The full time system requires oil changes at regular intervals, according to the amount and type of work done by the unit. Trucks used for normal on-off road work should have the transfer case oil changed at 24,000 mile intervals. When used for heavy duty work, trailer towing, snowplowing, and the like, the interval should be halved to 12,000 miles. If the truck is exposed to extremely dusty or muddy conditions, the oil should be changed at 1,000 mile intervals.
The transfer case oil must be hot before changing. Drive the truck until the engine has reached normal operating temperature, and park on a level surface.
  1. Slide a pan of at least 8 pts. capacity under the case drain plug.
  2. Remove the filler plug.
  3. Remove the lowest bolt from the front output shaft rear bearing retainer cover, and allow the lubricant to drain. Be careful; the oil will be hot. There may be a drain plug. If so, remove that instead.
  4. Remove the six bolts on the left (driver's) side of the case which secure to P.T.O. (power take-off) cover. Remove this cover and allow the lubricant to drain out.
  5. Remove the speedometer driven gear from the upper left rear corner of the case.
  6. Use a suction gun to remove as much lubricant as possible from the case cover location and the speedometer gear location.
  7. Install the speedometer driven gear, the P.T.O. cover, and the lowest bolt or drain plug.
  8. Add approximately seven pints of oil through the filler plug opening. The proper oil to use is 10W-30 or 10W-40 engine oil.
  9. Check the fluid level and add sufficient oil to raise the level to 1 /2 in. below the filler plug opening. Replace the plug, and wipe the surfaces of the case and skid plate to remove any excess oil. Drive the truck and check for leaks.

I really hope help ypou woth this (remember rated this help) Good luck.

Oct 16, 2009 | 1983 Chevrolet Silverado

2 Answers

What;s the oil capacity for a 2002 chevy trailblazer 4.2 6 cyl?


Here are the Fluid CAPACITIES & MORE:
Engine, with filter..........4.6 quarts[1]
Cooling System, Initial Fill..........12.0 quarts
Automatic Transmission, Total Fill
4 speed 4L60, 60E..........11.0 quarts
Manual Transmission, NV1500..........5.7 pints
Manual Transmission, NV3500..........4.2 pints
Differential, with 8.6 ring gear Rear..........4.0 pints
Differential, with 7.25 ring gear Front..........2.5 pints[2]
Differential, with 8.25 ring gear Front..........4.2 pints[2]
Differential, with 9.25 ring gear Front..........5.9 pints[2]
Differential, Front..........2.5 pints
Differential, Rear..........4.0 pints
Transfer Case,BW4472..........2.5 pints
Transfer Case,NV136/236/246..........4.0 pints
Transfer Case,NP207..........4.6 pints
Transfer Case,NP231, NP233..........2.3 pints[3]
Transfer Case,NV231/233..........2.1 pints[3]
1. After refill check oil level.
2. Do not use synthetic lubricant in axles using RTV sealant.
Synthetic lubricant will chemically atack RTV sealant.
3. Identification: check tag on case.

Apr 13, 2009 | 2002 Chevrolet TrailBlazer

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