Question about 1996 Chevrolet S-10 Pickup

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I have everything disconnected from the upper intake but it won't seperate from the fuel meter.

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Do you have the 4.3 in it? if so there is a bolt behind the intake that connects the fuel line to the head on the left side..

Posted on Mar 20, 2011

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1 Answer

Intakegasket for grandam gt


Exactly what is the wrong? Need the part? Need to know torque adjust or porcedure to take off?

For
1994 Pontiac Grand Am 3.1L SFI OHV 6cyl check this procedure for Intake Manifold...
(see Figure 14)
The 3.1L engine is equipped with upper and lower intake manifolds. The upper intake manifold is also known as the intake manifold plenum.

CAUTION The fuel system is under pressure and must be properly relieved before disconnecting the fuel lines. Failure to properly relieve the fuel system pressure can lead to personal injury and component damage.
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove top half of the air cleaner assembly and throttle body duct.
  4. Drain and recycle the engine coolant.
  5. Disconnect the EGR pipe from exhaust manifold.
  6. Remove the serpentine belt.
  7. Remove the brake vacuum pipe at the intake plenum.
  8. Disconnect the control cables from the throttle body and intake plenum mounting bracket.
  9. Remove the power steering lines at the alternator bracket.
  10. Remove the alternator.
  11. Label and disconnect the ignition wires from the spark plugs and wire retainers on the intake plenum.
  12. Remove the ignition assembly and the EVAP canister purge solenoid together.
zjlimited_601.jpg

Fig. 14: View of the intake manifold and related components

  1. Disconnect the upper engine wiring harness connectors at the following components:
    Throttle Position Sensor (TPS) Idle Air Control (IAC) Fuel Injectors Coolant temperature sensor Manifold Absolute Pressure (MAP) sensor Camshaft Position (CMP) sensor
  2. Tag and disconnect the vacuum lines from the following components:
    Vacuum modulator Fuel pressure regulator PCV valve
  3. Disconnect the MAP sensor from upper intake manifold.
  4. Remove the upper intake plenum mounting bolts and lift off the plenum.
  5. Disconnect the fuel lines from the fuel rail and bracket.
  6. Install engine support fixture special tool J 28467-A or an equivalent.
  7. Remove the right side engine mount.
  8. Remove the power steering mounting bolts and support the pump out of the way without disconnecting the power steering lines.
  9. Disconnect the coolant inlet pipe from the outlet housing.
  10. Remove the coolant bypass hose from the water pump and the cylinder head.
  11. Disconnect the upper radiator hose at thermostat housing.
  12. Remove the thermostat housing.
  13. Remove both rocker arm covers.
  14. Remove the lower intake manifold bolts. Make sure the washers on the four center bolts are installed in their original locations.
When removing the valve train components they should be kept in order for installation the original locations.
  1. Remove the rocker arm retaining nuts or bolts and extract the rocker arms and pushrods.
  2. Remove the intake manifold from the engine. Remove and discard the gasket.
  3. Using a suitable scraper, clean gasket material from all mating surfaces. Remove all excess RTV sealant from front and rear ridges of cylinder block
To install:
  1. Place a 0.12 inch (3mm) bead of RTV, on each ridge, where the front and rear of the intake manifold contact the block.
  2. Using a new gasket, place the intake manifold on the engine.
  3. Install the pushrods in their original locations. Coat the pushrods with prelube.
The intake pushrods are marked yellow (5 3 /4 inch long) and the exhaust are green (6 inches long). Make sure the pushrods are properly seated in the valve lifters and rocker arms.
  1. Position the rocker arms in there original locations and tighten to specifications. Refer to the procedure earlier in this section.
  2. Install lower the intake manifold attaching bolts. Apply sealant 12345739 (or equivalent thread locking compound) to the threads of bolts. Tighten the vertical bolts first then the diagonal bolts to 115 inch lbs. (13 Nm).
  3. Install the front rocker arm cover.
  4. Install the thermostat housing.
  5. Connect the upper radiator hose to the thermostat housing.
  6. Fasten the coolant inlet pipe to thermostat housing.
  7. Connect coolant bypass pipe at the water pump and cylinder head.
  8. Install the power steering pump in the mounting bracket.
  9. Loosely install the serpentine belt.
  10. Connect the right side engine mount.
  11. Remove the special engine support tool.
  12. Fasten the fuel lines to fuel rail and bracket.
  13. Install the upper intake manifold and tighten the mounting bolts to 18 ft. lbs. (25 Nm).
  14. Install the MAP sensor.
  15. Connect the upper engine wiring harness connectors to the related components removed earlier.
  16. Connect the vacuum lines to the PCV, vacuum modulator and fuel pressure regulator.
  17. Install the EVAP canister purge solenoid and ignition assembly.
  18. Install the alternator assembly.
  19. Connect the power steering line to the alternator bracket.
  20. Install the serpentine belt.
  21. Connect the spark plug wires to the spark plugs and intake plenum wire retainer.
  22. Install the EGR pipe to the exhaust manifold.
  23. Attach the control cables to the throttle body lever and upper intake plenum mounting bracket.
  24. Install air intake assembly and top half of the air cleaner assembly.
  25. Install the brake vacuum pipe.
  26. Fill the cooling system.
  27. Connect the negative battery cable, then start the vehicle and verify that there are no leaks.

For PARTS REPLACEMENT check in THIS LINK: carpartswholesale.com

Hope helps.

Feb 01, 2011 | 1994 Pontiac Grand Am

1 Answer

Do I have to take the top in take manafold off to tighten the lower intake manafold on a 1993 buick regal 3.8 L engine?


Yes you do, the following info explains the necessary procedure.



Click here to enlarge image.
tecnovative_75.gif
Click here to enlarge image.

tecnovative_76.gif
  1. Properly relieve the fuel system pressure.
  2. Disconnect the negative battery cable. Place a clean drain pan under the radiator, open the drain **** and drain the cooling system.
  3. Remove the air cleaner assembly and the fuel injector sight shield.
  4. Disconnect the cables from the throttle body and mount bracket.
  5. Remove the coolant recovery reservoir.
  6. Remove the inner fender electrical cover on the right side.
  7. Remove the right rear crossover pipe heat shield.
  8. Disconnect the fuel lines from the fuel rail and from the cable bracket.
  9. Remove the alternator and brace.
  10. Remove the throttle body cable mounting bracket with the vacuum lines and disconnect the vacuum lines.
  11. Tag and detach the electrical connections at the throttle body and both banks of fuel injectors.
  12. Disconnect the vacuum hoses from the canister purge solenoid valve and transaxle module and intake connection.
  13. Unbolt the power steering pump and move forward. DO NOT disconnect the fluid lines.
  14. Tag and disconnect the spark plug wires position lay aside.
  15. Disconnect the coolant bypass hose from the intake manifold.
  16. Remove the solenoid valve mounting bracket and power steering support brace from the intake manifold.
  17. Disconnect the heater pipes from the intake and front cover.
  18. Remove the alternator support brace from the intake.
  19. Disconnect the upper radiator hose from the housing.
  20. Remove the thermostat housing and thermostat from the intake.
  21. Detach the electrical connector from the temperature sensor and sensor switch.
  22. Unfasten the intake manifold bolts, then remove the manifold as an assembly. Remove and discard the gaskets.
  23. If separating the upper manifold from the lower, proceed as follows:
  24. Remove the fuel rail and fuel injectors.
  25. Detach the coolant sensor switch.
  26. Remove the manifold end cap cover.
  27. Remove the upper intake manifold and throttle body assembly from the lower manifold. Remove and discard the gaskets. To install:
  28. Thoroughly clean all gasket mating surfaces.
  29. If replacing the upper manifold, proceed as follows:
  30. Apply a 1⁄16 in. bead of Loctite® Instant Gasket Eliminator 51845 or equivalent to the lower manifold mating surface. Make sure to circle all bolt holes.
  31. Carefully lower the upper manifold and throttle body assembly onto the lower manifold.
  32. Tighten the upper manifold retaining bolts to 19 ft. lbs. (26 Nm).
  33. Install the manifold end cap cover and the coolant sensor switch.
  34. Install the fuel injectors and rail to the manifold assembly.
  35. Clean the mating surfaces and install the intake manifold gaskets and seals. Apply sealer to the ends of the of the intake manifold seals.
  36. Position the intake manifold and apply a suitable thread lock compound to the bolt threads. Tighten the retaining bolts to 88 inch lbs. (10 Nm), twice, in the sequence shown in the accompanying figure.
  37. Attach the electrical connector to the temperature sensor and sensor switch.
  38. Install the thermostat housing and thermostat with a new gasket.
  39. Connect the alternator support brace to the intake.
  40. Install the solenoid valve mounting bracket and power steering support brace to the intake manifold.
  41. Connect the heater pipes to the intake and front cover.
  42. Attach the coolant bypass hose to the intake manifold.
  43. Install the power steering pump support bracket and tighten to 37 ft. lbs. (50 Nm).
  44. Install the spark plug wires on both sides.
  45. Install the belt tensioner pulley and tighten to 33 ft. lbs. (45 Nm).
  46. Install the power steering pump.
  47. Connect the vacuum hoses to the canister purge solenoid valve and transaxle module and intake connection.
  48. Attach the electrical connections at the throttle body and both banks of fuel injectors.
  49. Install the alternator and brace.
  50. Connect the throttle body cable mounting bracket with the vacuum lines.
  51. Install the right rear crossover pipe heat shield.
  52. Install the cables to the throttle body.
  53. Connect the fuel lines to the fuel rail and mount bracket.
  54. Install the inner fender electrical cover on the right side.
  55. Install the coolant recovery reservoir and upper radiator hose. Fill the cooling system.
  56. Install the air cleaner assembly and the fuel injector sight shield.
  57. Connect the negative battery cable.

Jan 31, 2011 | 1993 Buick Regal

1 Answer

1996 4.3 vortec S10. Cranks wont start when engine/ outside temp is cold. Have used starting fluid,will start and run rest of day. Fuel pmp is cycling relay is working,needed a tune up I replaced all...


The plenum shouldn't be damp with gas. Is it a throttle body fuel injection system?

Could be a leaky injector.

Fuel Meter Body & Fuel Injectors (4.3L Engine) Removal & Installation 1995-2002 Models (RPO L35) To Remove:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section
  2. Remove or disconnect the following:
    • Upper intake manifold (See: Upper Intake Manifold)
    • Fuel meter body
    • Injector retainer lock nuts (J) and retainer (K)
    NOTE: Use care in removing the fuel injectors to prevent damage to the electrical connector terminals. The fuel injector is serviced as a complete assembly only. Also since the injectors are electrical compartments, these injectors should not be immersed in any type of liquid solvent or cleaner as damage may occur. Fuel injector cleaning is not recommended.
  3. While pulling the poppet nozzle tube downward, push with a small tip punch down between the injector terminals until the injector is removed
To Install:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

Note: When ordering new fuel injectors, be sure to order the correct injector for the application being serviced.
  1. Lubricate the new injector O-ring seals with clean engine oil.
  2. Install or connect the following:
    • Fuel injector (L) into the fuel meter body injector socket
    • Retainer (K) and injector retainer lock nuts (J) and tighten the nuts
      1. Torque to: 27 inch lbs. (3 Nm)
    • Fuel meter body
    • Upper intake manifold (See: Upper Intake Manifold)
  3. Test drive the vehicle to confirm the repairs.
1993-2005 Models (RPO LU3) To Remove:
4.3L (RPO LU3) Fuel meter body assembly gm_trk_sil15_02-04_43_rpolu3_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section.
  2. Remove or disconnect the following:
    • Upper intake manifold (See: Upper Intake Manifold)
    • Fuel meter body
    • Injector retainer lock nuts (J) and retainer (K)
    NOTE: Use care in removing the fuel injectors to prevent damage to the electrical connector terminals. The fuel injector is serviced as a complete assembly only. Also since the injectors are electrical compartments, these injectors should not be immersed in any type of liquid solvent or cleaner as damage may occur. Fuel injector cleaning is not recommended.
  3. While pulling the fuel injector downward, push with a small tip punch down between the injector terminals until the injector is removed
To Install:
Note: When ordering new fuel injectors, be sure to order the correct injector for the application being serviced.
  1. Lubricate the NEW injector O-ring seals with clean engine oil
  2. Install or connect the following:
    • Fuel injector (L) into the fuel meter body injector socket
    • Retainer (K) and the injector retainer lock nuts (J) and tighten the nuts
      1. Torque to: 27 inch lbs. (3 Nm)
    • Fuel meter body
    • Upper intake manifold (See: Upper Intake Manifold)
  3. Test drive the vehicle to confirm the repairs

Jan 29, 2011 | 1996 Chevrolet S-10 Pickup

1 Answer

If i put a little gas in the carberator and fight with my blazer it will start and stay started, but if i leave it for awhile, it will turn over but not start. i cant figure out if it is electric or...


Get a fuel pressure gauge and connect it to the rail for the fuel injectors to read pressure.

If the pressure is too low, it might be a bad fuel pressure regulator or pump:

Fuel Pressure Regulator Removal & Installation 2.2L Engine To Remove:
  1. Relieve the pressure in the fuel system.
  2. Disconnect the negative battery cable.
  3. Disconnect the vacuum hose from the fuel pressure regulator.
  4. Remove the pressure regulator mounting screw.
  5. Remove the fuel pressure regulator assembly with O-ring. Inspect filter screen for contamination. If contaminated, remove and discard.
Fuel pressure regulator removal/installation (2.2L SFI engine) gm-05-22-619.gif

To Install:
  1. Apply clean engine oil to the new pressure regulator O-ring and install the O-ring on the regulator.
  2. Install the regulator on the fuel rail. Apply thread-locker to the mounting screw.
    • Tighten the screw to 106 lb in (12Nm).
  3. Connect the negative battery cable.
  4. Use the following procedure to pressurize the fuel system and check for leaks;
  5. Turn the ignition ON for 2 seconds.
  6. Turn the ignition OFF for 10 seconds.
  7. Turn the ignition switch back ON to run the fuel pump again and pressurize the fuel system.
  8. Check the fuel rail assembly for fuel leaks.
4.3L Engine RPO L35 To Remove:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section
  2. Remove or disconnect the following:
    • Upper intake manifold (See: Upper Intake Manifold)
    • Fuel pressure regulator retainer clip (M) and discard the clip
    • Regulator (N) from the housing by twisting and pulling the fuel pressure regulator (N) and using a shop towel to catch any spilled fuel
    • Regulator seal O-ring (R) and discard the O-ring seal
    • Regulator filter (Q) and discard the filter
    • Regulator seal O-ring (P) and discard the O-ring seal
    • Backup ring (O) and discard the ring
  3. Cover the fuel pressure regulator housing to prevent contamination from entering the fuel system
To Install:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

  1. Lubricate the NEW O-ring seals with clean engine oil
  2. Assemble the following new parts to the fuel pressure regulator:
    • Backup ring (O)
    • Regulator seal O-ring (P)
    • Regulator filter (Q)
    • Regulator seal O-ring (R)
  3. Install or connect the following:
    • Fuel pressure regulator with the vacuum tube pointing down
    • Fuel pressure regulator retainer clip (M)
    • Upper manifold
  4. Test drive the vehicle to confirm the repairs
RPO LU3 To Remove:
4.3L (RPO LU3) Fuel meter body assembly gm_trk_sil15_02-04_43_rpolu3_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section
  2. Remove or disconnect the following:
    • Upper intake manifold
    • Fuel pressure regulator retainer clip (E)
    • Regulator (F) from the housing by twisting and pulling the fuel pressure regulator (F) while using a shop towel to catch any spilled fuel
    • Regulator seal O-ring (J) and discard the O-ring seal
    • Regulator filter (I) and discard the filter
    • Regulator seal O-ring (H) and discard the seal
    • Backup ring (G) and discard the backup ring
  3. Cover the fuel pressure regulator housing to prevent contamination from entering the fuel system
To Install:
4.3L (RPO LU3) Fuel meter body assembly gm_trk_sil15_02-04_43_rpolu3_fuel_metr_body_assy.gif

  1. Lubricate the NEW O-ring seals with clean engine oil.
  2. Assemble the following new parts to the fuel pressure regulator:
    • Backup ring (G)
    • Regulator seal O-ring (H)
    • Regulator filter (I)
    • Regulator seal O-ring (J)
  3. Install or connect the following:
    • Fuel pressure regulator (F) with the vacuum tube pointing down
    • Fuel pressure regulator retainer clip (E)
    • Upper intake manifold
  4. Test drive the vehicle to confirm the repairs
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Nov 04, 2010 | 2002 Chevrolet Blazer

1 Answer

Torque sequence for 1996 chevrolet van intake manifold with a 4.3 litre moter


Ha, you tried to fool me with the bit about a 3.5 L motor--I could find that one...here is the complete procedure from AutoZone.com:




Installation To install:
  1. Clean the gasket mounting surfaces. Be sure to inspect the manifold for warpage and/or cracks. If necessary, replace it.
  2. Position the gaskets on the cylinder head with the port blocking plates to the rear and the This Side Up stamps facing upward. Then apply a 3 / 16 in. (5mm) bead of RTV sealant on the front and rear of the engine block at the block-to-manifold mating surface. Extend the bead 1 / 2 in. (13mm) up each cylinder head to seal and retain the gaskets.

    0996b43f80208c7b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Lower intake manifold tightening sequence-4.3L engines
  3. Install the lower intake manifold. Tighten the bolts in sequence and in 3 steps, as follows:


    1. Step 1: 26 inch lbs. (3 Nm).
    2. Step 2: 106 inch lbs. (12 Nm).
    3. Step 3: 133 inch. lbs. (15 Nm).

  4. Install or connect the following:

    Power steering pump Alternator bracket bolt near the thermostat housing Wiring harness to the lower manifold components, including the injector, EGR valve and ECT sensor Air conditioning compressor bracket-to-the lower intake manifold pencil braces
  5. Install transmission oil dipstick tube, if necessary.

    Fuel supply and return lines to the rear of the lower intake
  6. Temporarily reattach the negative battery cable, then pressurize the fuel system (by cycling the ignition without starting the engine) and check for leaks.
  7. Disconnect the negative battery cable.
  8. Install or connect the following:

    Heater hose to the lower intake Upper radiator hose to the thermostat housing Distributor assembly and engage the wiring Ignition coil Connect vacuum hoses to the upper and lower intake manifold. New upper intake manifold gasket, making sure the green sealing lines are facing upward Upper intake manifold Manifold retainers. Tighten them to 88 inch lbs. (10 Nm) using two passes. Purge solenoid and bracket Brake booster vacuum hose at the upper intake manifold PCV hose to the rear of the upper intake manifold Vacuum hoses to both the front and rear of the manifold assembly Throttle body Throttle linkage to the upper intake Wiring to the upper intake components including the TP sensor, IAC motor, MAP sensor and the fuel meter Engine cover Air intake assembly
  9. Connect negative battery cable.
  10. Refill the engine cooling system.
  11. Start the engine and check for leaks.

Aug 26, 2010 | 1996 Chevrolet Astro

2 Answers

Need to replace the intake manifold


3.8L Engine (most common) Upper Intake Manifold To Remove:
  1. Drain the cooling system.
  2. Remove or disconnect the following:
    • Negative battery cable.
    • Fuel injector sight shield.
    • Air cleaner intake duct.
    • Right spark plug wires from the ignition control module and reposition.
  3. Relieve the fuel pressure.
  4. Remove or disconnect the following:
    • Fuel rail assembly.
    • Brake booster hose from the vacuum source manifold in the upper intake manifold.
    • Exhaust Gas Recirculation Valve (EGR) wiring harness heat shield nut, bolt and the EGR heat shield.
    • Throttle body support bracket upper bolt.
  5. Disconnect the electrical connectors from the following:
    • EVAP purge solenoid
    • Throttle Position (T/P) sensor
    • Idle Air Control (IAC) valve
    • Manifold Absolute Pressure (MAP) sensor
    • Mass Air Flow (MAF) sensor
    • EVAP purge solenoid vacuum line from the throttle body.
    • Accelerator and the cruise control cables with the bracket from the throttle body.
  6. Remove or disconnect the following:
    • Upper intake manifold bolts and stud.
    • Clean the upper intake manifold bolt threads.
  7. Remove or disconnect the following:
    • Upper intake manifold by lifting the back of the intake and sliding the manifold forward from the throttle body support bracket.
    • Upper-to-lower intake manifold carrier gasket from the upper intake manifold.
  8. If the upper intake manifold is being replaced, remove the following:
    • Throttle body assembly.
    • Manifold Absolute Pressure (MAP) sensor.
    • Positive Crankcase Ventilation (PCV) valve.
    • Vacuum source manifold.
Upper intake manifold bolt torque sequence (3.8L engine) gm-03-38-530.gif

To Install:
  1. If the manifold was replaced, install or connect the following:
    • Vacuum source manifold.
    • Positive Crankcase Ventilation (PCV) valve.
    • Manifold Absolute Pressure (MAP) sensor.
    • Throttle body assembly.
    • Upper-to-lower intake manifold carrier gasket to the upper intake manifold.
  2. Carefully place the upper intake manifold onto the lower intake manifold. Ensure that the alignment pins in the upper intake manifold align with the holes in the lower intake manifold. NOTE: Apply thread lock compound, to the bolt threads before assembly.
  3. Install or connect the following:
    • Upper intake manifold. Tighten the upper intake manifold bolts in sequence to 89 in lbs (10 Nm)
    • Accelerator and the cruise control cables with the bracket to the throttle body.
    • EVAP purge solenoid vacuum line to the throttle body.
  4. Connect the electrical connectors to the following:
    • Mass Air Flow (MAF) sensor
    • Manifold Absolute Pressure (MAP) sensor
    • Idle Air Control (IAC) valve
    • Throttle Position (T/P) sensor
    • EVAP purge solenoid
  5. Install or connect the following:
    • Throttle body upper support bracket bolt. Tighten the bolt to 89 in lbs (10 Nm)
    • EGR valve wiring harness heat shield, nut and the bolt. Tighten the nut and the bolt to 89 in lbs (10 Nm)
    • Brake booster hose to the vacuum source manifold.
    • Fuel rail assembly.
    • Right spark plug wires.
    • Air cleaner intake duct.
    • Fuel injector sight shield.
  6. Connect the negative battery cable.
  7. Fill the cooling system.
  8. Inspect for fluid or vacuum leaks.
Lower Intake Manifold (W/O Supercharger) To Remove:
  1. Remove or disconnect the following:
    • Upper intake manifold.
    • Generator brace.
    • Drive belt tensioner with the mounting bracket and the heater water bypass inlet pipe.
    • Exhaust gas recirculation EGR outlet pipe bolt from the lower intake manifold.
    • Radiator inlet hose from the water outlet housing.
    • ECT sensor electrical connector.
    • Right upper engine mount strut bracket.
    • Generator brace bracket bolts.
    • Generator brace bracket.
    • Lower intake manifold bolts.
    • Lower intake manifold.
    • Lower intake manifold seals.
    • Lower intake manifold gaskets.
  2. If replacing the lower intake manifold, Remove or disconnect:
    • Water outlet housing bolt and stud
    • Water outlet housing
    • Gasket and the thermostat.
    • ECT sensor.
  3. Inspect the flatness of inlet flanges.
  4. Clean the intake manifold mating surfaces.
  5. Clean the intake manifold bolts and bolt holes of adhesive compound.
To Install:
  1. If removed, install the ECT sensor.
    • Tighten the ECT sensor to 18 ft. lbs. (25 Nm)
  2. If removed, install the thermostat, the gasket, and the water outlet housing.
  3. If removed, install the water outlet housing bolt and the stud.
    • Tighten the bolt and stud to 20 ft. lbs. (27 Nm)
  4. Install or connect the following:
    • Lower intake manifold gaskets. NOTE: Apply sealer GM P/N 12346286 (Canadian P/N 10953472) or equivalent to the ends of the intake manifold seals.
    • Lower intake manifold seals.
    • Lower intake manifold.
    • Lower intake manifold bolts.
    NOTE: Apply thread lock compound GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the two hidden bolts and ensure they are installed.
  5. Tighten the lower intake manifold bolts in sequence to 11 ft. lbs. (15 Nm) gmpc_v6_5.gif

  6. Install or connect the following:
    • Generator brace bracket.
    • Generator brace bracket bolts. Tighten the bolts to 37 ft. lbs. (50 Nm)
    • Right upper engine mount strut bracket.
    • ECT sensor electrical connector.
    • Radiator inlet hose to the water outlet housing.
    • EGR outlet pipe to the lower intake manifold.
    • EGR outlet pipe bolt to the lower intake manifold. Tighten the bolt to 21 ft. lbs. (29 Nm)
    • Drive belt tensioner.
    • Generator brace.
    • Upper intake manifold.
  7. Inspect for leaks.
Lower Intake Manifold (W/ Supercharger) To Remove:
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the supercharger.
  4. Remove the thermostat housing.
  5. Remove the EGR pipe at the intake manifold.
  6. Disconnect the electrical connection at the temperature sensor.
  7. Remove the intake manifold and gaskets.
NOTE: The coolant bypass tube will release from the intake manifold when the manifold is removed.
To Install:
  1. Clean the gasket sealing surfaces.
  2. Install the intake manifold gaskets.
  3. Align the coolant bypass tube with the opening in the intake manifold and install the manifold. Tighten the bolts to 11 lb ft (15 Nm).
  4. Install the electrical connector to the temperature sensor.
  5. Install the EGR pipe to the intake manifold.
  6. Install the thermostat housing.
  7. Install the supercharger.
  8. Fill the cooling system.
  9. Connect the negative battery cable.

Aug 05, 2010 | 1997 Pontiac Grand Prix

2 Answers

Locating fuel pressure regulator


Fuel Pressure Regulator Removal & Installation 2.2L Engine To Remove:
  1. Relieve the pressure in the fuel system.
  2. Disconnect the negative battery cable.
  3. Disconnect the vacuum hose from the fuel pressure regulator.
  4. Remove the pressure regulator mounting screw.
  5. Remove the fuel pressure regulator assembly with O-ring. Inspect filter screen for contamination. If contaminated, remove and discard.
Fuel pressure regulator removal/installation (2.2L SFI engine) gm-05-22-619.gif

To Install:
  1. Apply clean engine oil to the new pressure regulator O-ring and install the O-ring on the regulator.
  2. Install the regulator on the fuel rail. Apply thread-locker to the mounting screw.
    • Tighten the screw to 106 lb in (12Nm).
  3. Connect the negative battery cable.
  4. Use the following procedure to pressurize the fuel system and check for leaks;
  5. Turn the ignition ON for 2 seconds.
  6. Turn the ignition OFF for 10 seconds.
  7. Turn the ignition switch back ON to run the fuel pump again and pressurize the fuel system.
  8. Check the fuel rail assembly for fuel leaks.
4.3L Engine RPO L35 To Remove:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section
  2. Remove or disconnect the following:
    • Upper intake manifold (See: Upper Intake Manifold)
    • Fuel pressure regulator retainer clip (M) and discard the clip
    • Regulator (N) from the housing by twisting and pulling the fuel pressure regulator (N) and using a shop towel to catch any spilled fuel
    • Regulator seal O-ring (R) and discard the O-ring seal
    • Regulator filter (Q) and discard the filter
    • Regulator seal O-ring (P) and discard the O-ring seal
    • Backup ring (O) and discard the ring
  3. Cover the fuel pressure regulator housing to prevent contamination from entering the fuel system
To Install:
4.3L (RPO L35) Fuel meter body assembly gm_trk_sil15_02-04_43_fuel_metr_body_assy.gif

  1. Lubricate the NEW O-ring seals with clean engine oil
  2. Assemble the following new parts to the fuel pressure regulator:
    • Backup ring (O)
    • Regulator seal O-ring (P)
    • Regulator filter (Q)
    • Regulator seal O-ring (R)
  3. Install or connect the following:
    • Fuel pressure regulator with the vacuum tube pointing down
    • Fuel pressure regulator retainer clip (M)
    • Upper manifold
  4. Test drive the vehicle to confirm the repairs
RPO LU3 To Remove:
4.3L (RPO LU3) Fuel meter body assembly gm_trk_sil15_02-04_43_rpolu3_fuel_metr_body_assy.gif

  1. Before servicing the vehicle, refer to the Cautions and Warnings in the beginning of this section
  2. Remove or disconnect the following:
    • Upper intake manifold
    • Fuel pressure regulator retainer clip (E)
    • Regulator (F) from the housing by twisting and pulling the fuel pressure regulator (F) while using a shop towel to catch any spilled fuel
    • Regulator seal O-ring (J) and discard the O-ring seal
    • Regulator filter (I) and discard the filter
    • Regulator seal O-ring (H) and discard the seal
    • Backup ring (G) and discard the backup ring
  3. Cover the fuel pressure regulator housing to prevent contamination from entering the fuel system
To Install:
4.3L (RPO LU3) Fuel meter body assembly gm_trk_sil15_02-04_43_rpolu3_fuel_metr_body_assy.gif

  1. Lubricate the NEW O-ring seals with clean engine oil.
  2. Assemble the following new parts to the fuel pressure regulator:
    • Backup ring (G)
    • Regulator seal O-ring (H)
    • Regulator filter (I)
    • Regulator seal O-ring (J)
  3. Install or connect the following:
    • Fuel pressure regulator (F) with the vacuum tube pointing down
    • Fuel pressure regulator retainer clip (E)
    • Upper intake manifold
  4. Test drive the vehicle to confirm the repairs
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Aug 05, 2010 | 2001 Chevrolet Blazer

1 Answer

Intake manifold gasket / replace


3.8L Engine

NOTE The 3.8L (VIN K) non-supercharged engine uses a two-piece intake manifold consisting of an upper air plenum which mounts the throttle body and a lower intake manifold assembly which houses the fuel injectors. The 3.8L (VIN 1) supercharged engine uses a similar lower intake manifold. The supercharger serves as the upper manifold.
Lower Manifold

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.
The 3.8L (VIN 1) supercharged engine uses a manifold similar to the 3.8L (VIN K), but the supercharger serves as the upper manifold.
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Remove the upper intake manifold using the procedure above.
  4. Remove the EGR outlet pipe from the intake manifold.
  5. Detach the engine coolant temperature sensor wiring harness from the sensor.
  6. Remove the lower intake manifold bolts and carefully lift off the manifold.

To install:


0900c15280269f1b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Lower intake manifold bolt torque sequence-3.8L (VIN K) engine
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces and between the lower manifold and the cylinder heads..
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Apply thread-locking compound to the bolt threads. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 11 ft. lbs. (15 Nm). Follow the toque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Upper Intake Manifold (Plenum)
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Tag for identification, then remove the right side spark plug wires.
  4. Disconnect the ignition wires from the fuel rail.
  5. Remove the fuel rail. Please see Section 5.
  6. Remove the cable bracket from the intake manifold.
  7. Remove the throttle body.


NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold.
  1. Remove the upper intake manifold bolts and carefully lift the upper intake manifold from the engine.



0900c15280269f1c.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Upper intake manifold and bolt torque sequence-3.8L (VIN K) engine
To install:
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces.
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 89 inch lbs. (10 Nm). Follow the torque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Sep 11, 2009 | 1999 Buick Regal

1 Answer

Ase describe your where is the fuel pressure


If you look at the top of the upper intake manifold plenum with the air intake duct work off you will see 2 shiny fuel tubes that feed into the fuel meter body. The fuel meter body also has an electrical connector right in the middle of it. The pressure regulator is mounted on the side of that body. You'll have to remove the upper intake manifold manifold to replace it. Before you do that, be sure to bleed the pressure off the fuel system.

Aug 31, 2009 | 1997 Chevrolet Tahoe

1 Answer

How do you seperate upper intake manifold from injector assembly


There is a o-ring around the injector assembly,it is probably stuck to the upper plenum.Try gently prying on both sides of upper plenum at same time.

Aug 03, 2009 | 1996 Chevrolet G20

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