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How to remove water pump pulley without damaging it

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  • Master
  • 878 Answers

Go to local part store and rent a tool to remove pulley ,they can figure out which one you need

Posted on Mar 18, 2011

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6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

  • 6 Answers

SOURCE: How do I remove oil pump pulley to replace the water pump?

If you mean the power steering pump, it will have to be removed to access the bolt. It's just 2 bolts. You get them through the holes in the power steering pump. Just unbolt it and push it aside.

Posted on Feb 14, 2009

daves944
  • 1050 Answers

SOURCE: removing water pump 98 buick park avenue

You need to poke a small extension with a 13mm socket through the holes in the power steering pulley, undo it, and slide it back.

Posted on Mar 17, 2009

  • 32 Answers

SOURCE: Water Pump removal on 2001 Impala

yes

Posted on Mar 22, 2009

  • 135 Answers

SOURCE: 2000 monte carlo how to replace water pump.last bolt

there should be holes in power steering pump pulley that when positioned correctly the bole should go through one of those holes, if not then you have to remove the pump

Posted on Apr 29, 2009

  • 66 Answers

SOURCE: how do i remove the water pump from bmw 325

Drain the cooling system & remove cooling fan. Loosen the pump pulley bolts & remove aux. drive belt. Remove the pulley bolts/nuts & pulley. Remove pump bolts. If pump is tight, install 2 M6 bolts into jacking holes and push pump out. Save the seal O-ring for new pump. Reverse for install.

Posted on Jun 01, 2009

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Replace water pump torrent


drain coolant until below water pump level. loosen water pump pulley bolts.then remove drive belt by rotating belt tensioner.remove drive belt from the right of idler pulley.carefully release the drive belt tensioner spring tension.then remove water pump pulley bolts and pulley.remove water pump bolts and water pump pay attention to the position old water pump when removing water pump so you can line up new water pump holes to the engine. be sure clean engine water pump mounting surface use gasket remover dont scratch engine surface when cleaning removing old gasket material. take new water pump gasket get it mounting holes line up with new water pump mounting holes.when done getting engine water pump surface clean.water pump gasket paper you need to put thin layer of sealer on both sides of water pump gasket use RTV SILICONE.LET SET UP 10 MINUTES. PUT GASKET ON WATER PUMP BUT FIRST MAKE SURE LINE UP GASKET HOLES WITH WATER PUMP HOLES BEFORE PUTTING ON THE GASKET SEALER.when gasket sealer set up 10 minutes then install new water pump with gasket to the engine torque to 89 inch lbs.or 10 NM that is about 7 ft lbs torque.you should be able turn water pump by hand if you cant turn water pump by hand got too tight damage water pump shaft bearing.when all done wait for THREE HOURS. before adding coolant i let RTV CURE SOME. torque water pump pulley bolts 18 ft lbs.

Dec 28, 2012 | 2006 Pontiac Torrent

2 Answers

Trying to replace the water pump on my Saturn SL2 1993. I removed the 3 bolts of the pulley, but there is no room to get teh pulley out (its right up against the engine compartment wall. How do I remove...


Check and note this procedure Water Pump - REMOVAL & INSTALLATION
(see Figures 1, 2, 3, 4 and 5)
  1. Allow a sufficient amount of time for the engine to cool down.
  2. Disconnect the negative battery cable. Drain the engine coolant from the radiator and block drains into a suitable clean container.
CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant may be reused unless it is contaminated or several years old.
  1. Remove the serpentine drive belt.
  2. Raise the front of the vehicle and support safely using suitable jackstands. Remove the right front tire and inner wheel well splash shield.
  3. If access to the water pump is desired from underhood, remove the air conditioning compressor bolts and position the compressor aside with the refrigerant lines intact.
  4. Spray the water pump hub with penetrating oil to loosen any rust or corrosion that might bind the pulley and damage it during removal.
  5. Remove the water pump pulley bolts and allow the pulley to hang freely on the hub. A 1 in. (25.4mm) block of wood or a hammer handle may be wedged between the pump and crankshaft pulleys to hold the assembly while loosening the retaining bolts.
  6. Move the pulley outward or remove as necessary for access and remove the 6 water pump flange bolts. Carefully pull the pump and pulley assembly away from the engine and remove the assembly from the vehicle. If necessary, a gasket scraper may be inserted under the flange, but be careful not to damage the machined aluminum block sealing surface.
To install:
  1. Thoroughly clean the gasket mating surfaces of all old gasket material. Apply a small amount of gasket sealant at the outer edges of the bolt holes to hold the gasket in place, then install the gasket onto the water pump assembly.
  2. Install the pump assembly with the small bump located next to one of the attaching bolts in the 11 o'clock position. Install and tighten the bolts in a crisscross sequence as shown to 22 ft. lbs. (30 Nm).
  3. Install or reposition the pump pulley, as applicable and tighten the bolts to 19 ft. lbs. (25 Nm). If the pump hub exposed through the pulley is rusty, clean it with a wire brush and apply a thin coat of primer to prevent the pulley from rusting onto the hub.
  4. Install the serpentine drive belt, the right splash shield and right tire assembly.
  5. If repositioned, install the air conditioning compressor.
  6. Close the radiator drain plug and install the cylinder block drain plug. Tighten the block plug to 26 ft. lbs. (35 Nm).
  7. Connect the negative battery cable and properly fill the engine cooling system.
  8. Operate the engine and check for coolant leaks
zjlimited_1824.jpg

Fig. 1: After removing the water pump pulley mounting bolts, remove the pulley

zjlimited_1825.jpg

Fig. 2: Remove the water pump mounting fasteners ...

zjlimited_1826.jpg

Fig. 3: ... and remove the water pump from the vehicle

zjlimited_1827.jpg

Fig. 4: Remove and discard the water pump gasket

zjlimited_1828.jpg

Fig. 5: Water pump bolt torque sequence





Hope helps.



Sep 11, 2011 | Saturn SL2 Cars & Trucks

1 Answer

Do we need to remove engine to replace water pump on 2004 dodge caravan??? or can we get to it without removing much?


You didnt mention what engine you have, but if you have the 3.3 or 3.8 liter its actually very simple. Remove the belt, locate the water pump pulley, remove the bolts holding the pulley and the bolts for the water pump are behind the pulley. Remove them and water pump comes out. Reverse steps to install.

Dec 08, 2010 | 2004 Dodge Caravan

1 Answer

How to you remove the steering pump for 850 can we repair the leak


remove drive belt and pipes to pump remove mounting bolts some accesed through gap in pulley pulley is pressed onto pump shaft so to remove pulley without correct tool will cause damage best option is to source and fit second hand pump[ even a new pump comes without a pulley ] check pipes for leaks after fitting

Dec 20, 2009 | 1995 Volvo 850

1 Answer

How to change water pump (1997 sonoma)


The text below is from the GM Service manual 4.3L V6 Engine
Water Pump Replacement (4.3L)
Removal Procedure
Drain the cooling system. Refer to Draining and Filling Cooling System .
Loosen the water pump pulley bolts.
Remove the cooling fan and clutch assembly.

Tools Required
J 46406 Fan Clutch Wrench

Removal Procedure
Remove the upper fan shroud.
Remove the fan clutch from the water pump in a counterclockwise direction using the J 46406 .
Remove the fan clutch assembly.
Remove the drive belt. Refer to Drive Belt Replacement Remove the water pump pulley mounting bolts.
Remove the water pump pulley.
Remove the radiator outlet hose clamp from the water pump.
Remove radiator outlet hose from the water pump.
Remove the water pump mounting bolts.
Remove the water pump from the engine.
Remove the water pump gaskets.
Clean the water pump gasket mating surfaces.
Installation Procedure
Install the water pump gaskets.
Install the water pump to the engine.
Apply a sealer (GM P/N 12346004) to the bolt threads.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the water pump mounting bolts.
Tighten
Tighten the mounting bolts to 41 N·m (30 lb ft).
Install the radiator outlet hose to the water pump.
Install the water pump pulley.
Install the water pump pulley bolts.
Tighten
Tighten the water pump pulley bolts to 25 N·m (18 lb ft).
Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 4.3L.
Install the fan clutch assembly.
Fill the radiator cooling system. Refer to Draining and Filling Cooling System .
Inspect the cooling system for leaks.

Oct 01, 2009 | 1997 GMC Sonoma

1 Answer

How do i change a water pump in a 1995 Pontiac Grand Prix


Hope the following will help.
1) Drain the radiator.
2) Loosen the 4 bolts on the water pump pulley. You will remove the pulley and install it on the new pump. Just loosen the bolts 1/4" turn with the belt still on, this will prevent the pulley from turning.
3) Remove serpentine belt.
4) Remove 4 bolts and the pulley and set aside.
5) Remove two power steering pump bolts (15mm). You must do this because one of the bolts for the water pump is behind the PS pulley, and you can�t remove it without moving the PS pump out of the way. The bolts on the PS pump are in the 12 o�clock and 6 o�clock position. There is a large access hole in the PS pump pulley. Just line it up, slip in a long socket and remove them. Let the PS pump rest on the oil filter housing.
6) Remove water pump. There are 4 large bolts (15mm) and 4 small bolts (3/8") on the water pump. After the bolts are all out, I placed a length of pipe on the water pump and gave it a couple taps with a hammer and it popped right off.
7) Remove old gasket. The tool of choice IMO is a razor blade like you�d use to remove a winshield inspection sticker. Be careful not to score the mating surface. Remove old gasket and dry off surface.
8) Seat the new gasket and water pump in place, install all the bolts.
9) Reinstall the PS pump and torque bolts.
10) Install pulley on water pump and torque.
11) Install serpentine belt.
12) Re-torque bolts on water pump pulley if needed.



Sep 29, 2009 | 1995 Pontiac Grand Prix

1 Answer

Need diagram to replace water pump


1) Drain the radiator. 2) Loosen the 4 bolts on the water pump pulley. You will remove the pulley and install it on the new pump. Just loosen the bolts 1/4" turn with the belt still on, this will prevent the pulley from turning. 3) Remove serpentine belt. 4) Remove 4 bolts and the pulley and set aside. 5) Remove two power steering pump bolts (15mm). You must do this because one of the bolts for the water pump is behind the PS pulley, and you can�t remove it without moving the PS pump out of the way. The bolts on the PS pump are in the 12 o�clock and 6 o�clock position. There is a large access hole in the PS pump pulley. Just line it up, slip in a long socket and remove them. Let the PS pump rest on the oil filter housing. 6) Remove water pump. There are 4 large bolts (15mm) and 4 small bolts (3/8") on the water pump. After the bolts are all out, I placed a length of pipe on the water pump and gave it a couple taps with a hammer and it popped right off. 7) Remove old gasket. The tool of choice IMO is a razor blade like you�d use to remove a windshield inspection sticker. Be careful not to score the mating surface. Remove old gasket and dry off surface. 8) Seat the new gasket and water pump in place, install all the bolts. 9) Reinstall the PS pump and torque bolts. 10) Install pulley on water pump and torque. 11) Install serpentine belt. 12) Re-torque bolts on water pump pulley if needed

Jun 29, 2009 | 2004 Pontiac Grand Prix

1 Answer

How do i remove the water pump from bmw 325


Drain the cooling system & remove cooling fan. Loosen the pump pulley bolts & remove aux. drive belt. Remove the pulley bolts/nuts & pulley. Remove pump bolts. If pump is tight, install 2 M6 bolts into jacking holes and push pump out. Save the seal O-ring for new pump. Reverse for install.

May 21, 2009 | 2003 BMW 325

1 Answer

Water pump removal


Hi the pulley on the right side of the engine will have 4 10mm bolts it is the pulley without groves loosen the 4 bolts then remove the belt remove the pulley now that's the water pump drain the coolant there will be 5 8mm/ 5/16 bolts remove them after you remove the water pump bolts tap the flange the pump will come out remove the pump clean the old gasket off the front cover and reassemble

May 03, 2009 | Chevrolet Impala Cars & Trucks

2 Answers

Replacing water pump in 98 Lex GS300


Hi,

I bought this old car and the seller did not provide a manual book with it, I got the luggage compartment not working over a sudden after i bought the car, also the keys are not turning, so i can't open the luggage at all. I tried to look for the fuse box maybe i could find the fuse burnt but i can't find the wright location or the fuse.
I need a diagram for the fuse box if it's inside the car not at the back, and if it's on the back how can i open the lauggage then?

Nass

Jul 04, 2008 | 1998 Lexus Gs 300

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