Question about 2005 Suzuki XL-7

1 Answer

I have a suzuki xl.7 with the 2.7 v6 recently removed most of the intake to get to the egr valve to clean it all out and replaced gasket and reassembled everything now since doing so it will crank up if it sets for a day then once it starts gettin up to operating temp it doesnt idle right and will shut off. Try to crank again and have to hold full throttle to keep running and even doing so it barely will run spitting and sputtering have any ideas

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  • Suzuki Master
  • 3,180 Answers

I think you may have not put the timing right if you have changed the head gasket or removed the timing, make sure all timing is lined up on timing marks cams and the crank. adjust till they line up using piston number one as top dead. turn engine by hand (spanner on crank) and make sure they line up each time it goes to top dead on number 1.

Posted on Jun 23, 2017

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6ya6ya
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Posted on Jan 02, 2017

frostwireguy
  • 46 Answers

SOURCE: 1999 suzuki swift stalling problem

could be a sticking idle air control valve... a little cylinder on the side of your throttle body.. it helps control your idling air fuel ratio.. this goes bad could cause your problems... also easy for you to replace... normally 2 small bolts and a harness.. usually run about 35-85 dollars.. check price and if it's about 35 or so.. i'd go ahead and change it anyways.. 9 years it's probly due.. :D

Posted on Sep 17, 2008

Thunder55
  • 318 Answers

SOURCE: Fully warmed up; blowing hot and cold; Suzuki XL-7

Its just a vent damper plate not operating, it's like a gate which controls the flow of air,,usually they are operated by vacuum, or cables.
Service center time, unless you are handy with your own repairs.

Posted on Jan 19, 2009

CarMech97
  • 427 Answers

SOURCE: my car is a suzuki xl-7 2002. it's has a problem

The EGR valve will be mounted on the intake manifold, and may have either wiring or a vacuum hose attached to it. Type 'EGR valve' into Google images, and you will see what it looks like.

Posted on Sep 25, 2010

  • 504 Answers

SOURCE: A P0401 code sets. I


  • Restriction in the EGR passages, usually caused by carbon buildup
  • The EGR Valve is defective
  • Lack of proper vacuum or electrical signal to the EGR valve
  • Malfunctioning EGR Vacuum supply solenoid
  • Lack of proper EGR system feedback to the computer from the:
    • Manifold Absolute Pressure Sensor (MAP)
    • Differential EGR Pressure Feedback Sensor (DPFE)
    • EGR Valve Position Sensor (EVP)
    • EGR Temperature Sensor


    Posted on Feb 28, 2011

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    1 Answer

    Need location of egr valve onxl7 motor


    must be 2.5L V6 ,right,? (not all cars have same motor, world wide)
    its very much hidden way in back of the engine.
    just like oil filter, a big pain.
    see alldata dot com. i'ts all there.
    here is the v6 removed, rear view ! top center ,is EGR main.
    http://www.fixkick.com/sensors/O2%20sensor/25L/backside2.jpg

    Mar 15, 2013 | 2005 Suzuki XL-7

    Tip

    How to remove/replace the Valve Cover Gaskets on a New Beetle car?


    Replace the valve cover gasket if the valve cover gaskets are leaking or if they're worn. The procedure is as follows:--
    1) First of all let the motor cool down if the car was recently driven. Then remove the air intake boot.The air intake boot ios attached to the engine's throttle body.
    2) Carefully disconnect the throttle cable , hoses and electrical connectors located on the upper intake manifold.
    3) Then disconnect the hard pipe that is connected to the EGR (exhaust gas recirculation) valve.
    4) The EGR valve is located beneath the upper intake manifold.
    5) Then remove the bolts from both the upper intake manifold and the manifold support bracket.
    6) Now the upper intake main fold and lower intake manifold both have got loose as you removed the nut.
    7) After that remove the upper intake manifold from the lower intake manifold. Carefully place clean rags over the intake runners to prevent anything from falling into the intake system.
    8) Then you will have to disconnect the crank case breather valve on the valve cover.
    9) Then remove the bolts from the valve cover and remove the reinforcing straps.
    10) Then remove the camshaft belt cover and the dust shield from the back of the camshaft sprocket.
    11) Now carefully remove the valve cover. Properly clean the old gasket material with gasket remover.
    12) You can install a new gasket in the reverse procedure of removal.


    This will help. good luck.

    on Mar 09, 2010 | Volkswagen Beetle Cars & Trucks

    1 Answer

    What is a egr valve


    1. Install a tachometer on the engine, following the manufacturer's instructions.
    2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
    3. Disconnect and plug the vacuum supply hose from the EGR valve.
    4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
    5. Observe and note the idle speed.
    If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
    Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
    1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
    2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.


    EGR Valve Removal & Install
    3.0L OHV (2 valve) and 3.4L SHO engines

    b9175c5.jpg

    Fig. : EGR mounting-3.0L OHV (2 valve) engine

    5fcd84e.jpg

    Fig. : EGR mounting-3.4L (SHO) engine

    4552fc2.jpg

    Fig. : Remove the two retaining bolts and...

    b849310.jpg

    Fig.: ... remove the valve from the intake manifold

    795549d.jpg

    Fig.: Thoroughly clean the mating surfaces of the manifold and the EGR valve (if being reused)
    1. Disconnect the negative battery cable.
    2. Remove the vacuum hose from the EGR valve.
    3. Using a 22mm wrench or crowfoot, disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
    4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
    5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
    To install:
    1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
    2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 26-47 ft. lbs. (35-65 Nm).
    3. Connect the vacuum hose to the EGR valve.
    4. Connect the negative battery cable.

    3.0L OHC (4 valve)

    d8a563e.jpg

    Fig. : EGR mounting-3.0L OHC (4 valve) engine
    1. Disconnect the negative battery cable.
    2. Remove the vacuum hose from the EGR valve.
    3. Remove the two EGR tube-to-EGR valve retaining nuts.
    4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
    5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
    To install:
    1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
    2. Connect the EGR valve-to-EGR tube, then tighten the retaining nuts.
    3. Connect the vacuum hose to the EGR valve.
    4. Connect the negative battery cable.

    Tell us news.

    Oct 12, 2012 | 1998 Nissan Maxima

    1 Answer

    I need written instructions for installing an EGR Valve on a 96 Ford Exploer Eddie Bauer V6 4.0 engine. Trying to pass emission inspection.


    zjlimited_986.jpg

    Fig. 4: Exploded view of the EGR system and related components for the 4.0L engine (click over pic for zoom)

    REMOVAL & INSTALLATION

    PFE/DPFE Sensor
    This component is found on all engines, and is also referred to as the backpressure transducer.
    1. Disconnect the negative battery cable.
    2. Detach and label the wiring harness connector from the PFE/DPFE sensor.
    3. Disconnect all of the hoses from the sensor.
    4. Remove the mounting nuts, then separate the sensor from the mounting bracket.
    5. If necessary, remove the EVR solenoid and the PFE/DPFE mounting bracket from the upper intake manifold.
    To install:
    1. If removed, install the EVR solenoid and mounting bracket onto the upper intake manifold.
    2. If applicable, install the EGR tube heat shield.
    3. Position the PFE/DPFE sensor on the mounting bracket, then install and tighten the mounting nuts until snug.
    4. Attach all necessary hoses and wiring to the sensor.
    5. Connect the negative battery cable.

    EGR Vacuum Regulator (EVR) Solenoid
    The EVR solenoid is mounted either on the same bracket as the PFE/DPFE sensor, attached to the upper intake manifold, or near the EGR valve on its own bracket.
    1. Disconnect the negative battery cable.
    2. Label and detach the wiring harness connector from the EVR solenoid.
    3. Detach the main emission vacuum control connector from the solenoid.
    4. Remove the retaining nuts, then separate the solenoid from the mounting bracket.
    To install:
    1. Position the solenoid on its mounting bracket and install the retaining nuts.
    2. Attach the main emission vacuum control connector and the wiring harness connector to the EVR solenoid.
    3. Connect the negative battery cable.

    EGR Valve
    See Figures 6 and 7
    1. Disconnect the negative battery cable.
    2. If necessary, remove the air inlet tube from the throttle body and air cleaner housing.
    3. Label and detach all vacuum hoses from the EGR valve.
    4. Label and detach any electrical wiring harness connectors from the EGR valve.
    5. Disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
    6. Remove the EGR valve mounting fasteners, then separate the valve from the upper intake manifold.
    7. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
    zjlimited_987.jpg

    Fig. 6: Cutaway view of a base entry type EGR valve

    zjlimited_988.jpg

    Fig. 7: Cutaway view of a side entry type EGR valve

    To install:

    1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 4-22 ft. lbs. (20-30 Nm) on 3.8L engines, or to 106-49 inch lbs. (1-18 Nm) on 5.0L engines.
    2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 30 ft. lbs. (41 Nm).
    3. Connect all wiring or hoses to the EGR valve.
    4. Install the air inlet tube.
    5. Connect the negative battery cable.


    Hope this helps, good luck (remember to rate this comments).

    Apr 06, 2011 | Ford Explorer Cars & Trucks

    1 Answer

    Where do I find the EGR valve on a 1995 subaru Legacy 250T automatic


    1. Detach the vacuum hose from the EGR valve.
    2. Remove the two nuts which secure the EGR valve to the intake manifold assembly.
    3. Remove the valve and gasket from the manifold.
    4. Clean all gasket material from both mating surfaces.
    5. Check the vacuum hose for deterioration and replace as necessary.

    To install:

    1. Inspect the exhaust gas passages in the intake manifold and clean as necessary. Clean the EGR valve assembly as necessary.
    2. Using a new gasket, install the EGR valve.
    3. Tighten the EGR valve securing nuts to 17-19 ft. lbs. (22-25 Nm).
    4. Install the hose on the EGR valve.f9ec12f.gif

    Oct 22, 2010 | 1995 Subaru Legacy

    2 Answers

    My car is a suzuki xl-7 2002. it's has a problem with an egr valve. How you can help,me please,and where is the egr valve is located.?


    The EGR valve will be mounted on the intake manifold, and may have either wiring or a vacuum hose attached to it. Type 'EGR valve' into Google images, and you will see what it looks like.

    Sep 25, 2010 | 2002 Suzuki XL-7

    3 Answers

    EGR Valve not working


    EGR Valve Testing
    1. Install a tachometer on the engine, following the manufacturer's instructions.
    2. Detach the engine wiring harness connector from the Idle Air Control (IAC) solenoid.
    3. Disconnect and plug the vacuum supply hose from the EGR valve.
    4. Start the engine, then apply the parking brake, block the rear wheels and position the transmission in Neutral.
    5. Observe and note the idle speed.
    If the engine will not idle with the IAC solenoid disconnected, provide an air bypass to the engine by slightly opening the throttle plate or by creating an intake vacuum leak. Do not allow the idle speed to exceed typical idle rpm.
    Using a hand-held vacuum pump, slowly apply 5-10 in. Hg (17-34 kPa) of vacuum to the EGR valve nipple.
    1. If the idle speed drops more than 100 rpm with the vacuum applied and returns to normal after the vacuum is removed, the EGR valve is OK.
    2. If the idle speed does not drop more than 100 rpm with the vacuum applied and return to normal after the vacuum is removed, inspect the EGR valve for a blockage; clean it if a blockage is found. Replace the EGR valve if no blockage is found, or if cleaning the valve does not remedy the malfunction.


    EGR Valve Removal & Install
    3.0L OHV (2 valve) and 3.4L SHO engines

    b9175c5.jpg

    Fig. : EGR mounting-3.0L OHV (2 valve) engine

    5fcd84e.jpg

    Fig. : EGR mounting-3.4L (SHO) engine

    4552fc2.jpg

    Fig. : Remove the two retaining bolts and...

    b849310.jpg

    Fig.: ... remove the valve from the intake manifold

    795549d.jpg

    Fig.: Thoroughly clean the mating surfaces of the manifold and the EGR valve (if being reused)
    1. Disconnect the negative battery cable.
    2. Remove the vacuum hose from the EGR valve.
    3. Using a 22mm wrench or crowfoot, disconnect the EGR valve-to-exhaust manifold tube from the EGR valve.
    4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
    5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
    To install:
    1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
    2. Connect the EGR valve-to-exhaust manifold tube to the valve, then tighten the tube nut to 26-47 ft. lbs. (35-65 Nm).
    3. Connect the vacuum hose to the EGR valve.
    4. Connect the negative battery cable.

    3.0L OHC (4 valve)

    d8a563e.jpg

    Fig. : EGR mounting-3.0L OHC (4 valve) engine
    1. Disconnect the negative battery cable.
    2. Remove the vacuum hose from the EGR valve.
    3. Remove the two EGR tube-to-EGR valve retaining nuts.
    4. Remove the EGR valve mounting fasteners, then separate the valve from the intake manifold.
    5. Remove and discard the old EGR valve gasket, and clean the gasket mating surfaces on the valve and the intake manifold.
    To install:
    1. Install the EGR valve, along with a new gasket, on the upper intake manifold, then install and tighten the mounting bolts to 15-22 ft. lbs. (20-30 Nm).
    2. Connect the EGR valve-to-EGR tube, then tighten the retaining nuts.
    3. Connect the vacuum hose to the EGR valve.
    4. Connect the negative battery cable.

    Tell us news.

    May 04, 2010 | 1999 Mercury Sable

    1 Answer

    How to install egr valve on 2000 mitsubishi mirage 1.5


    1. Disconnect the negative battery cable.
    2. Remove the air cleaner and intake hoses as required.
    3. If necessary, detach the EGR temperature sensor connector.
    4. Tag and disconnect the vacuum hose from the EGR valve.
    5. Remove the mounting bolts and the EGR valve from the engine.
    6. Clean the mating surfaces on the valve and the engine. Make sure to remove all gasket material.
    7. Inspect the valve for a sticking plunger, caused by excess carbon deposits. If such a condition exists, clean with appropriate solvent so valve seats correctly.
    To install:
    1. Install EGR valve with a new gasket in place.
    2. Install the mounting bolts and tighten as follows:
    3. 1.5L, 1.6L, and 1.8L engines—7–10 ft. lbs. (10—15 Nm)
    4. 2.0L engines—10–15 ft. lbs. (15—22 Nm)
    5. 2.4L and 3.5L engines—16 ft. lbs. (22 Nm)
    6. 3.0L engines—8 ft. lbs. (11 Nm)
    7. Connect the vacuum hose to the EGR valve.
    8. If detached, attach the EGR temperature sensor.
    9. Install the air cleaner and air intake hoses as required.
    10. Connect the negative battery cable.
    9772c4c.gif
    The EGR valve is retained to the intake manifold with two bolts.

    Dec 07, 2009 | 2000 Mitsubishi Mirage

    2 Answers

    2005 Dodge 1500 code p0404 EGR valve.


    The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

    1. Remove electrical connector (5) at top of EGR valve solenoid.
    2. Remove tube mounting bolt (1) at intake manifold.
    1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
    2. Remove gasket located between EGR tube flange and EGR valve assembly.
    3. Remove two EGR valve mounting bolts (5).
    4. Separate valve assembly (3) from engine.
    5. Remove and discard metal gasket located between cylinder head and valve assembly.
    INSTALLATION
    1. Clean area at rear of left cylinder head where it joins base of EGR valve.
    2. Clean EGR tube where it joins EGR valve.
    3. Position new gasket between EGR valve and cylinder head.
    4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
    5. Position new gasket between EGR tube flange and EGR valve assembly.
    6. Position EGR tube (1) to side of EGR valve and into intake manifold.
      1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
      2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

    Feb 05, 2009 | 2005 Dodge Ram 1500

    1 Answer

    Oil dripping off egr valve


    I had the same problem, but its not oil. it is coolant. running to the heater. just check for cracks on the little piece of hose on the egr. tri it...

    Nov 18, 2008 | 2001 Suzuki Grand Vitara

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