Question about 1994 Chevrolet Cavalier

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How to install water pump on 1994 chevy cavalier, the holes wont line up during installation

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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PyroPCMan
  • 405 Answers

SOURCE: 1999 Chevy Cavalier Water Pump

Okay,

What size engine is that cavailer equiped with?

The 2.2L 4cyl or the 2.4L (DOHC) 4cyl?

Posted on Sep 11, 2008

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SOURCE: Replacement of Water Pump. 2001 Chevy Cavalier 2.4 L

Stick with me on this
1.Put the car on jack stands
2.Remove the exhuast manifold, Do not rotate the flex cuopling more then 4 degrees od damage will occur.
3.Diconnect the coolant inlet pipe from the water pump outlet hose, Disconnect from the engine, disconnect it from the thermostate housing and remove it.
4.lower the car back down of the jack stands.
5.Detach the brack booster hose.
6.Remove the timing chain cover and the tensioner.
7.Remove the heater outletpiper from the water pump.
8.Remove the water pump cover bolts.
9.Remove the water pump retianer nuts.
Remove the old gasket and clean.
10.On bench. Install the waterpump and cover but lreave the bolts finger tight.
11.Install back in car, leave water pump bolts looseto allow for positioning.
12.Install water pump cover to engine, tighten by hand.
13.Lubricate oringand install metal outlet pipe back into pump, hand tighten.
14a.Tighten the water pump to timing chain nuts
14b.Tighten the water pump cover to water pump housing bolts.
14c.Tighten water pump cover to engine block bolts.
14d.Tighten the radiator outlet pipe to water pump.
15.Install timing chain tensioner.
16.Install exhuast manifold.
17.Install exhuast pipe.
18. Fill it up and bleed the system.
Good luck

Posted on Jul 08, 2009

  • 118 Answers

SOURCE: how to replace water pump on 2.4 chevy cavalier

This is a job for the dealer or cerified mechanic. The front cover and timing chain needs to be remove to access the water pump mounted behind the engine. The pump is driven by the timing chain and timing will need to be reset using special tools.

Posted on Jul 20, 2009

  • 2309 Answers

SOURCE: replace fuel pump in 2001 Chevy Cavalier

remove the gas tank, undo the ring that holds the sending unit , replace fule pump and new sock filter, reinstall

Posted on Nov 20, 2009

  • 468 Answers

SOURCE: replace fuel pump on a 2001 chevy cavalier

First, if your car still runs, pull the fuel pump relay, and start your car, letting it run until it dies. This will depressurize the fuel system. Then you must support the fuel tank, and take loose the straps that hold it up. Slowly lower the tank until you can unhook the tank filler hose and overflow hose by taking the clamps off and sliding the hoses off. lower it some more, and unhook the fuel lines; they require you to insert a special tool around the edge of the connection, however this can be improvised with screwdrivers or a piece of plastic or metal bent into a C shape. Next unhook the wire connection. Once you get it down, it's easiest to empty as much fuel as you can; as this will help you get it back into place. The fuel pump is inside the tank, which locks into place with a 1/8th turn. You will need a hammer and a brass punch for this job, as it needs to be tapped around to unlock. It will then lift out. Compare the two pump assemblies. The inside parts can be slightly different, but ensure that the fuel lines are IDENTICAL and the wire connection is IDENTICAL. The new one will come with a new silicone seal. Ensure that you don't put the new one in in such a way as the float doesn't bind, otherwise you'll be doing this procedure again if you don't like guessing how much gas you have. This can be a challenge to wrestle with putting the new one in, as you have to push it down to compress the new seal, and turn it to lock it. Once you get it started, you can let up and use the hammer and punch again to tighten it the rest of the way. Next, put it back together just as you took it apart, and don't forget to hook up the wires, hoses, and fuel lines. No tools required for the fuel lines, they just snap together. Once everything's tight and hooked up, put gas back in it, and if you haven't already, put the fuel pump relay back in. This you can do as soon as the car dies, and is completely optional if the car won't run at all. You are now ready to start it up, but turn the ignition on to the run position, wait a few seconds for the pump to pressurize, and then start it. Have fun, and feel free to ask any questions should you have any.

Posted on Feb 22, 2010

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1 Answer

Corolla wont start after changing water pump


Your timing is incorrect. The timing belt marks are : "E" on top of cam sprocket at 12 o clock, and key way for crank is also at 12 o clock, There is a small hole in the arm of the cam sprocket under the letter "E" that lines up with a detent. Also if you slide your crank pulley back on with the lower plastic timing cover installed, the notch on the crank pulley will line up perfectly to '0'.

Aug 05, 2011 | 1994 Toyota Camry

1 Answer

I NEED PROCES TO REMPLACE THE WATER PUMP FOR CAVALIER 2003


Drain the coolant. Slightly loosen the water pump pulley bolts, but don't remove. Remove the serpentine belt, by inserting a 3/8" ratchet in the square hole of the tensioner, and turn counter-clockwise until belt can be removed. Remove the water pump pulley bolts, remove pulley. Remove the water pump mounting bolts to the engine. Remove the water pump. Carefully clean off all old gasket material, use course sandpaper the clean the engine side surface. Install water pump with new gasket, install bolts, tighten to 18 ft/lbs. install the pulley and snug bolts. Reinstall belt and retighten pulley bolts. Fill with coolant, open bleeder valve until coolant runs out. Close bleeder, Install rad cap, start engine until thermostat opens to get all the air out of the system. Let engine cool, recheck coolant level, and check for leaks.

Jan 30, 2011 | 2003 Chevrolet Cavalier

2 Answers

Replace a fuel pump on 2000 chevy cavalier


REMOVAL & INSTALLATION
(see Figures 1 and 2)

CAUTION The fuel injection system remains under pressure, even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.
  1. Relieve the fuel system pressure using the recommended procedure.
  2. Disconnect the negative battery cable.
  3. Drain the fuel tank, then remove the fuel tank from the vehicle.
  4. While holding the modular fuel sender assembly down, remove the snap-ring from the designated slots located on the retainer.

WARNING The modular fuel sender assembly may spring up from its position. When removing the modular fuel sender from the tank, be aware that the reservoir bucket is full of fuel. It must be tipped slightly during removal to avoid damage to the float.
  1. Remove the external fuel strainer.
  2. Detach the Connector Position Assurance (CPA) piece from the electrical connector and detach the fuel pump electrical connector.
  3. Gently release the tabs on the sides of the fuel sender at the cover assembly. Begin by squeezing the sides of the reservoir and releasing the tab opposite the fuel level sensor. Move clockwise to release the second and third tabs in the same manner.
  4. Lift the cover assembly out far enough to detach the fuel pump electrical connection.
  5. Rotate the fuel pump baffle counterclockwise and remove the baffle and pump assembly from the retainer.
  6. Slide the fuel pump outlet out of slot, then remove the fuel pump outlet seal.

To install:
  1. Install the fuel pump outlet seal, then slide the fuel pump outlet in the slots of reservoir cover.
  2. Install the fuel pump and baffle assembly onto the reservoir retainer and rotate clockwise until seated.
  3. Install the lower retainer assembly partially into the reservoir. Line up all 3 sleeve tabs. Press the retainer onto the reservoir making sure all 3 tabs are firmly seated.

Gently pull on the fuel pump reservoir from retainer to assure a secure fastening. If not secure, replace the entire fuel sender.
  1. Attach the fuel pump connector.
  2. Fasten the CPA connector to the fuel sender cover.
  3. Install a new external fuel strainer.
  4. Install the modular fuel sender.
  5. Install the fuel tank in the vehicle.
  6. Connect the negative battery cable.
  7. Pressurize the fuel system and verify no leaks.
35a484a.jpg

Fig. 1: The module fuel sender assembly is mounted in the fuel tank

fbd4d43.jpg

Fig. 2: Modular fuel pump component identification




Hope this help to solve your problem (remember comment and rated this).

Apr 25, 2010 | 2000 Chevrolet Cavalier

2 Answers

Coolant leak , changed hoses all 3 on chev cavalier 1994 2.2l. belt is loose,leak below water pump


check the gasket first u may get lucky if not bearing or seal going or gone

Jan 17, 2010 | 1994 Chevrolet Cavalier

1 Answer

Need to replace water pump


To replace the water pump on a Cavalier follow these steps:

* Disconnect negative battery cable

* Drain the cooling system into a proper container.

* Remove the serpentine belt

* Remove the alternator and bracket

* Unscrew the water pump pulley mounting bolts and remove the pulley.

* Unfasten the mounting bolts and remove the water pump.

* Use a putty knife and thoroughly clean old gasket material off of gasket mounting surface.

* Place a small bead of RTV sealant on new water pump.

* Put on gasket and make sure bolt holes are lined up properly.

* Install the water pump and tighten the retaining bolts to 18 ft lbs.

* Install the water pump pulley and then go back to retaining bolts and tighten to 22 ft lbs.

* Reinstall alternator and bracket.

* Put on serpentine belt.

* Fill cooling system to proper level with coolant.

* Connect battery cable, start the engine, and check for leaks.

Sure hope this helped you and good luck with the repair.

Jul 20, 2009 | 1999 Chevrolet Cavalier

1 Answer

Replacement of Water Pump. 2001 Chevy Cavalier 2.4 L


Stick with me on this
1.Put the car on jack stands
2.Remove the exhuast manifold, Do not rotate the flex cuopling more then 4 degrees od damage will occur.
3.Diconnect the coolant inlet pipe from the water pump outlet hose, Disconnect from the engine, disconnect it from the thermostate housing and remove it.
4.lower the car back down of the jack stands.
5.Detach the brack booster hose.
6.Remove the timing chain cover and the tensioner.
7.Remove the heater outletpiper from the water pump.
8.Remove the water pump cover bolts.
9.Remove the water pump retianer nuts.
Remove the old gasket and clean.
10.On bench. Install the waterpump and cover but lreave the bolts finger tight.
11.Install back in car, leave water pump bolts looseto allow for positioning.
12.Install water pump cover to engine, tighten by hand.
13.Lubricate oringand install metal outlet pipe back into pump, hand tighten.
14a.Tighten the water pump to timing chain nuts
14b.Tighten the water pump cover to water pump housing bolts.
14c.Tighten water pump cover to engine block bolts.
14d.Tighten the radiator outlet pipe to water pump.
15.Install timing chain tensioner.
16.Install exhuast manifold.
17.Install exhuast pipe.
18. Fill it up and bleed the system.
Good luck

Jul 02, 2009 | 2001 Chevrolet Cavalier

2 Answers

How to change out fuel pump for 96 chevy cavalier


the fuel pump is located in the fuel tank, remove gas tank and all lines and wires,remove lock ring and replace fuel pump and screen filter reverse to install

Apr 08, 2009 | 1996 Chevrolet Cavalier

1 Answer

How do I install a water pump for Chevy Cav ?


what is a chevrolet cavalier,is it like an opel cavalier or an opel astra ???because if it is the water pump is driven by the timing belt

Jan 13, 2009 | 1997 Chevrolet Cavalier

2 Answers

Leaking water pump


Check this link, I know it says malibu, but cavalier is not showing 3.1 that year or + - a year. should be same. Scroll down the side & go to 3.1L procedure. Click on picture to expand it.

http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c1528009153b

Jan 03, 2009 | 1994 Chevrolet Cavalier

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