Question about 2007 Ford E-150 XLT Wagon

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I am replacing disc brakes on a 2006 E-150 Ford Van I can't get the caliber off the rotor I removed the 2 bolts and can't not pull it off. I tried tapping with mallet. Am I missing any other bolts?

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1 Answer

The pads are hung on the outer ridge on the rotors,
because you don't take them apart once a year and
knock down the ridge,clean off all rust,inspect and
lube things

Use a wide screw driver or small pry bar between
the old pad and rotor to compress the piston

Posted on Mar 12, 2011

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1 Answer

Replace rear rotors 2004 jeep cherokee


Heres what you will need to do this type of job. First you will need a rachet and metric sockets with an extention if available. Also you will need somthing to press the caliber piston back into place a special tool or some kind of press would work . A plastic auto hammer to knock the rotors loose, somtimes they can be difficult to remove. Pliers would be needed as well as a screw driver to help mount the caliber or pads back into place. One thing to keep in mind is that if you indeed are replacing the rear rotors, it is recommended to get new pads as well. This is for the reason that old pads will cause break sqealing since they are not surfaced perfectly straight for the new rotor. Step one will be to get the caliber of the vehicle so if there is a medal clip on one of the studs just use the pliers to rip it off. Then use the rachet to remove two bolts holding the caliber. After you remove those bolts, there should be another two bolts holding the caliber bracket as well, do the same procedure in removing those. IMPORTANT do not let the caliber hang by the brake cable, put it on a stand or in a location where it is not free fall hanging. Now you should just have the rotor left, try pulling on it to see if it breaks loose, if not then use your plastic hammer to bang in the back of the rotor and knock it loose that way. If I remember correclty those rear rotors will have brake shoes underneath. Do not wory about those they are there for your emergency brakes. Now put the new rotor on and make sure it is securley installed on the wheel hub. Install you'r bracket first, then begine to install your caliber back into place. NOTE the caliber may not install to easy onto the rotor for the reason that you will need to compress the piston inside with either the special tool or some type of press. If you compress it and you hear brake fluid dripping down, it is nothing to worry about, its just the fluid being pushed back by pressure. Install the caliber and pads the same way as removal paying close attention to the other side if your not sure of how the originally were installed. When all this is finished look up brake bleading on YOUTUBE.com to accurately bleed your brakes and remove any air inside that may cause spongy or moister inside your brake lines.

Hope this Helps!

Jun 07, 2011 | 2004 Jeep Grand Cherokee

1 Answer

I need to replce my rotor's on an e-250 van. How do I remove them?


Place van in park and place chocks behind the rear wheels. Jack up the van and place two jack stands underneath the frame. Remove the front tires. Loosen the bolts holding the caliper assemblies and use a large flat screwdriver to pull the caliper 1/16 in. Remove the bolts holding the calipers and pads and set the assembly up out of the way. Do not put any strain on the brake lines. Take off the bearing caps. Remove the cotter pins and wheel bearing nuts. Pull the rotors off. Inspect and have them machined or replace them with new.

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How to change 2001 crown victoria brake pads


Jack up car, remove the wheels, take out the two retaing bolts on the brake caliber, slide caliber up off brake disc, remove old brake pad, use a C-Clamp or big pair of Channel locks to compress the piston in to the brake caliber, Insert new brake pads onto caliber, slide brake caliber back over brake disc, reinstall the 2 retaining bolts. put tire back on. Repeat this till you have replaced all pads that you are going to change. ***Caution.. Before putting the car in gear, crank it up and pump the brake pedal till you have a firm brake pedal. If you fell to do this you will have no brakes due to the pistons on the calibers are compressed and are not seated on the discs.

Jan 08, 2011 | 2001 Ford Crown Victoria

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How to install front brakes on 89 Crown Vic


loosen lug nuts. jack car up. Take wheel off. take the 2 bolts out of caliber. then remove the caliber from rotor and then remove the brake pads. push back piston with piston pushing tool. insert new brakes into caliber and return the caliber onto the rotor. put the 2 bolts back in and return wheel by tightining in a star order and you are now ready to roll

Sep 11, 2010 | 1989 Ford Crown Victoria

1 Answer

How do you remove the front disc brakes?


To remove the front disc brakes , you must remove the break caliber assembly . Keep in mind that on some brake calipers a special Torx Drive T40 or T45 must be used to remove the caliber bolts from the spindle assembly . Also , Allen (Hex) bolts are sometimes used . Be sure you have the right tools .
1. Properly block both rear wheels at the front in the back of each wheel.
2. Loosen the lug nuts on both front wheels one turn on each nut.
3.Jack up and support the front of the car on Jack stands with the wheels one to 2in. off the ground.
4. Remove the two bolts on the inside of the caliber the secure it to the spindle .
5.Once the bolts have been removed the caliber should pull straight away from the rotor and spindle assembly .
6.Remove your old brake pads , clean the assembly , properly lubricate the moving parts as necessary , especially the floating sleeve as the assembly is called a floating caliber which means half of the Caliper is bolted to the spindle (inner) but the other half floats (outer).
7.Use a large see clamp centered between the caliper piston and caliper housing to push the piston all the way back into the caliber cylinder by turing (1 turn at a time) the screw until the piston is flush with the caliber face .
8. Install your new brake pads .
9. use the reverse procedure to assemble everything back together. Good luck and be safe....

Sep 05, 2010 | 1988 Chevrolet Suburban

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Changing front disc brakes on 95 ford f250


Thats how I have done it on 2006 250. No C clamp.

Aug 03, 2010 | 1995 Ford F250

1 Answer

How do you replace the front brake caliber on a 1997 ford expedition


Caliper Removal
  1. svj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut . Heat can damage the wheel and the wheel bearings.
    Loosen the lug nuts.
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
      1. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE RH KICK PANEL AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
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        1. Remove the lug nuts.
        1. Remove the wheel and tire assembly.
      2. CAUTION: Replace the lining if worn to or past specifications. Replace the brake shoes and linings in complete axle sets. Inspect the brake shoes and linings for wear or contamination.
      3. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: BRAKE FLUID CONTAINS POLYGLYCOL ETHERS AND POLYGLYCOLS. AVOID CONTACT WITH EYES. WASH HANDS THOROUGHLY AFTER HANDLING. IF BRAKE FLUID CONTACTS EYES, FLUSH EYES WITH RUNNING WATER FOR 15 MINUTES. GET MEDICAL ATTENTION IF IRRITATION PERSISTS. IF TAKEN INTERNALLY, DRINK WATER AND INDUCE VOMITING. GET MEDICAL ATTENTION IMMEDIATELY.
        Disconnect the front brake hose (2078).
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        1. Remove the copper washers. Plug the front brake hose.
        1. Disconnect the front brake hose
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        1. Lift the front disc brake caliper (2B121) off the front disc brake caliper anchor plate.
      5. On 4x2 vehicles, measure the front disc brake hub and rotor (1102) thickness.
        • Replace the front disc brake hub and rotor if not within specifications 27.7mm Min.
      6. On 4x4 vehicles, measure the front disc brake rotor thickness.
        • Replace thhe front disc brake rotor if not within specifications. 27.7mm Min.
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        • If leaks are found, disassembly is required

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How to change front wheel bearings on a KE 89 model please ":)


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1 Answer

I need to know the procedure for r and r on a front rotor if this is something that can be done at home with limited tools?


1999 Taurus/Sable Section 06-03: Brakes, Front Disc 1999 Taurus/Sable Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/25/1998 Disc Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Be careful to avoid damage or interference with caliper bleeder screw fitting and front disc brake rotor shield (2K004).
  1. ani_caut.gif CAUTION: Handle front disc brake rotor (1125) and disc brake caliper (2B120) assembly in such a way as to prevent deformation of front disc brake rotor , and nicking, scratching or contamination of brake linings/rotor surfaces.
    NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .


    Remove caliper anchor plate bolts and discard. Position disc brake caliper out of the way. Prevent separation of caliper housing from anchor bracket because contamination of guide pin journals can occur.
  1. NOTE: If excessive force must be used during front disc brake rotor removal, the front disc brake rotor should be checked for runout prior to installation.


    If additional force is required to remove front disc brake rotor , apply Rust Penetrant and Inhibitor F2AZ-19A501-A or equivalent meeting Ford specification ESR-M99C56-A on front and rear rotor/hub mating surfaces. First, strike front disc brake rotor between lug bolts (1107) with a plastic hammer. If this does not work, attach 2-3 Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor . Remove front disc brake rotor from wheel hub (1104) assembly by pulling it off the lug bolts.
Installation
  1. If original front disc brake rotor is being installed, make sure rotor braking and mounting surfaces are clean.
  1. ani_caut.gif CAUTION: Failure to clean rust and foreign material from rotor and hub mounting faces when installing new or old front disc brake rotors will result in high rotor runout, which will speed up the development of brake roughness shudder vibration.
    Apply a small amount of Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A to pilot diameter of front disc brake rotor.
  1. Install front disc brake rotor on wheel hub assembly.
  1. Install disc brake caliper and new caliper anchor bracket bolts on front disc brake rotor . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
  1. ani_caut.gif CAUTION: Failure to tighten lug nuts (1012) in a star pattern may result in high rotor runout, which will speed up the development of brake roughness, shudder and vibration.
    Install wheel and tire assembly on vehicle. Tighten lug nuts to 115-142 Nm (85-104 lb-ft) using Rotunda Accutorq® Lug Nut Socket 164-R0303 or equivalent on a 1/2 inch air impact wrench, or use a torque wrench.
  1. Lower vehicle.
  1. Pump brake pedal prior to moving vehicle to position brake linings.
  1. Road test vehicle.









May 25, 2009 | 1999 Mercury Sable

1 Answer

Disc brakes replacement


jack the truck up and take the passangers tire off. look behind the rotor you should see 2 bolts holding the caliber on to the rotor. loosen those and take them out. from there you should be able pull up on the caliber this will take the caliber and pads off together. take the pads out of the caliber and install the new ones .

BECAREFUL not to twist or bend the caliber to much or you will bend the brake line.....

once you have installed the new brake pads in the caliber. put the caliber back on the rotor. if they will not fit release the bleader valve to release the pressure. than you should be able to slid the caliber back onto the rotor. once you have done that close the bleader valve. reinstall the 2 bolts to hold the caliber in place. put your tie back one. Follow these steps for the other side.

now once that is done. you might want to blead the front breaks.
what you do is have someone help you. fill the brake resiviour with brake fliud. than start your truck.
Have someone in the cab to press the brake. What you want to do is turn the wheel so you can get to the bleader valve. once you can get to it open it up. have the person in the cab other truck press the brake until you see a steady flow of brake fluid coming out of the caliber. once you see that have the pseron press the brake once more and hold it to the floor.
close the bleader valve.

now do the same thing on the other side. But, make sure you check your resivour fluid first.
This is to make sure you don't have any air in the lines. after you are done with both side put it in gear and hit the brake make sure you stop......... If that works go about half the block down and hit the brake again to make sure you stop......
once you have done that and are comfortable with the way the truck stops than ou are good to go and now know how to change the brakes for future refrence..... be awar the back brakes are diffrent.........

Aug 01, 2008 | 1992 Chevrolet K1500

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