Question about 2000 Dodge Caravan
WHEN YOU REPLACE IT THERE IS A TORQUE SEQUENCE! STARTING WITH THE FRONT LEFT CENTER (1), THEN RIGHT LEFT CENTER (2), THEN RIGHT RIGHT CENTER (3), THEN FRONT RIGHT CENTER (4), FRONT LEFT CORNER (5), FRONT RIGHT CORNER (6) RIGHT REAR (7), RIGHT FRONT (8)
Posted on Mar 11, 2011
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Posted on Jan 02, 2017
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Aug 12, 2013 | 2004 Ford Taurus
Feb 25, 2011 | 2004 Hyundai Santa Fe
You will have to remove the intake manifold (this is the solid large plastic cover that covers the top of the engine when you remove the engine cover). There are many wires and small vacuum hoses to disconnect. Plus.., when re-installing, it is a common problem the manifold cracks if excessive torque is applied to the fastening bolts. And you probably should relpace the intake manifold gasket.You can then remove the thermostat assembly by disconnecting the hoses and loosening the mounting screw.
The procedure as per service manual is as follows:----
Following the Service Manual instructions, drain the coolant circuit, then remove the return pipe and the short rubber hose connected to the engine main coolant rail (1 clip at the bottom + 1 clip at the top). You remove also the outlet hose (1 clip at the engine outlet spout + 1 clip at the bottom pipe, you need to loosen the pipe mount to remove the hose). Once removed the return pipe you can undo the coolant rail: 2 (tight) bolts below the rail and the oil dipstick bolt holding the thermostat housing. Doing this without the manifold in place is simple, but its not that easy with the manifold on.... once loosened the coolant rail you can remove the thermostat housing. You open it (3 bolts) and replace the old thermostat with new. All 3 gaskets should be replaced, to minimize the risk of leaks. Apply silicone lubricant on the O-rings, then fit housing + coolant rail back in.
This will help you.Thanks.Helpmech.
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