Question about 2002 Chevrolet Silverado

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Replacing starter 02 silverado 6.6

Need to replace my starter, can not find a shop manual anywhere. ANyone have a step by step or link to a shop manual.

Thanks.

Its an 02 silverado 2500HD 6.6 diesel.

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  • 121 Answers

  1. Remove or disconnect the following:
    • Negative battery cables
    • Right front wheel and fender splash shield, on 6.6L engines
    • Turbocharger exhaust pipe, on 6.6L engines
    • Mounting bolts/nuts and shim, if used
    • Starter
    • Wires
    • Heat shield and bracket replacing starter 02 silverado 6.6 - 0900c152801cad96.jpgExploded view of the starter motor-6.5L engine shown
To install:
  1. Install or connect the following:
    • Heat shield and bracket. Torque the bolts to 13 ft lbs. (17 Nm).
    • Wires.Torque battery wire nut to 89 inch lbs. (10 Nm), and ignition nut to 18inch lbs. (2 Nm) on 6.5L engines. On 6.6L engines, tighten the solenoidnut to 30 inch lbs. (3.4 Nm) and the positive battery cable nut to 80inch lbs. (9 Nm).
    • Starter
    • Mounting bolts/nuts and shim,if used. Torque the bolts to 33 ft lbs. (45 Nm) and the nut to 75 inchlbs. (8.5 Nm) for 6.5L engines. For 6.6L engines tighten the starterbolts to 58 ft. lbs. (78 Nm).
    • Turbocharger exhaust pipe, on 6.6L engines
    • Right front fender splash shield and wheel, on 6.6L engines
    • Negative battery cables

Posted on Nov 05, 2008

  • Evan Jenson
    Evan Jenson Nov 05, 2008

    That information was found on Autozone.com, where they offer repair guides for most popular vehicles. I have replaced starters on that model, and would really have liked to had a guide like this when I did my first one. Hope that helps

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