Question about 1998 Ford Mustang

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How do I install the Power Steering Pump Pulley

I've removed the power steering pump pulley with a specific tool and it work wonderfully. I also purchased the installer, which is susposed to thread into the shaft of the power steering pump and press the pulley back on. Only problem is that instead of threads I see a hex shaped hole and the installer can't get past it. Is this some kind of plug I need to remove? I tried to remove it with an Allen wrench without much luck but I'm having a hard time holding the shaft, don't want to use anything that would scar it up. Any help?

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Tere are two size threads on power steering pump most of the installers are the larger thread however most fords use the smaller

Posted on Sep 29, 2008

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1 Answer

Do i have to remove the power steering pump, to replace the pressure line. on a 2007 chevy impala, 3.5 liter


This is the procedure in the AUTO ZONE repair help...note that it has you remove the hoses AFTER removal of the pump. If they could be removed in place it would have had you do that prior to pump removal.

3.5L & 3.9L Engines

Please note that the power steering pump pulley must be removed to access the pump retaining bolts. Special tools are required to draw the pulley off the pump shaft and to later press the pulley onto the pump shaft. A shop press cannot be used to install the pulley or the pump will be damaged.
  1. Place a drain pan under the vehicle.
  2. Remove the coolant surge tank (coolant reservoir).
  3. Remove the cosmetic/acoustic engine cover.
  4. Remove the accessory drive belt.
  5. Remove the accessory wiring junction block and set aside.
  6. Remove the power steering pump pulley from the pump noting the following:
    1. Use a power steering pump pulley remover. These pullers typically have a ridge that surrounds the collar on the pulley center.
    2. Turn the puller screw making sure the center screw is centered in the end of the pump shaft.
    3. Draw the pulley from the pump shaft.
  7. Disconnect the pressure line and return hose from the power steering pump.
  8. Unfasten the pump retaining bolts and remove the pump from the engine.
0996b43f802308b7.jpg

Fig. Power steering pump mounting and the pulley removal and installation tool.

To install:
  1. Install the pump to the engine. Install the bolts and tighten to 25 ft. lbs. (34 Nm).
  2. Connect the power steering return line.
  3. Connect the power steering pressure line. Using a -crows foot- adapter and a torque wrench, torque the pressure line fitting to 20 ft. lbs. (27 Nm).
  4. Install the power steering pump pulley noting the following.
    1. Use a power steering pump pulley installer such as J 36015, or equivalent. This type of installer threads into the end of the pump shaft. A nut is then turned to press the pulley onto the pump shaft.
    2. The face of the pulley hub must be flush with the end of the pump shaft.

      WARNING
      Do not attempt to use a shop press to install a pump pulley.

Aug 22, 2014 | Cars & Trucks

1 Answer

Repair power steering for 1994 Chevy S10 Blazer V-6, pump and houses.


Power Steering Pump Removal & Installation 2.2L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Position a fluid catch pan under the power steering pump.
  3. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan. NOTE: On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  4. Remove the drive belt from the pulley.
  5. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump. NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
    Installing the pilot bolt 85388111.gif

    Removing the power steering pump pulley 85388113.gif

    Installing the power steering pump pulley 85388114.gif

  6. Unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  7. Remove the front mounting bolts and the rear bracket nuts from the studs on the engine.
  8. Remove the rear brace mounting bolt.
  9. Remove the power steering pump from the vehicle.
To Install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm).
  2. Install the rear bracket bolt and nuts. Tighten the retainers to 22 ft. lbs. (30 Nm) on 1994 - 97 models and 37 ft. lbs. (50 Nm) on 1998 and later models.
  3. Install the A/C compressor.
  4. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  5. Properly install the drive belt.
  6. Remove the caps, then connect the feed and return hoses to the pump.
  7. Properly refill and bleed the power steering system.
  8. Test drive the vehicle.
4.3L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Remove the drive belt.
  3. Remove the fan and clutch from the water pump.
  4. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.
  5. Safely raise and support the vehicle.
  6. Remove the shield from the steering linkage.
  7. Position a fluid catch pan under the power steering pump.
  8. Disconnect the return hose from the power steering pump, then drain the excess fluid into the catch pan.
  9. Safely lower the vehicle.
  10. Disconnect the pressure hose from the pump and cap the open line.
  11. Remove the filler neck tube.
  12. Remove the power steering pump mounting nuts and bolts.
  13. Remove the power steering pump from the vehicle.
NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
Installing the pilot bolt 85388111.gif

Removing the power steering pump pulley 85388113.gif

Installing the power steering pump pulley 85388114.gif

To Install:
  1. Position the pump to the vehicle.
    • Tighten the front retaining bolts to 37 ft. lbs. (50 Nm) and the nuts to 31 ft. lbs. (41 Nm).
  2. Install the filler neck tube.
    • Tighten the bolt to 15 ft. lbs. (20 Nm).
  3. Connect the pressure hose to the pump.
  4. Safely raise and support the vehicle.
  5. Connect the return hose to the vehicle.
  6. Install the shield on the steering linkage and lower the vehicle.
  7. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  8. Install the fan and clutch on the water pump.
  9. Properly install the drive belt. NOTE: Be sure to secure any hoses which may get in the way or rub other components.
  10. Install the upper fan shroud.
  11. Properly refill and bleed the power steering system.
  12. Test drive the vehicle.
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Nov 05, 2010 | Chevrolet S 10 Cars & Trucks

1 Answer

How do you remove the power steering pump from a 2001 Chev Blazer with the 4.3 engine?


4.3L Engine
  1. Position a fluid catch pan under the power steering pump.
  2. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan.

    NOTE

    On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.

  3. Remove the drive belt from the pulley.
  4. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.

    NOTE

    When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.




82f6b07.gif

Installing the pilot bolt



a0959f0.gif

Removing the power steering pump pulley



3c54326.gif

Installing the power steering pump pulley


  1. On most models, it may be necessary to unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  2. If equipped, unfasten the power steering filler tube bolt and remove the filler tube.
  3. Remove the rear brace retainers and the brace.
  4. Remove the power steering pump-to-bracket bolts and then remove the pump from the vehicle.

To install:

  1. Position the pump to the vehicle and secure using the front retaining bolts to 37 ft. lbs. (50 Nm).
  2. If equipped, install the rear brace and tighten the retainers to 31 ft. lbs. (41 Nm).
  3. If removed, install the A/C compressor.
  4. If removed, install the filler tube and its retainer. Tighten the retainer to 15 ft. lbs. (20 Nm).
Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end.

NOTE

When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.


Properly install the drive belt and, if applicable, adjust the tension.

  1. NOTE
  1. Be sure to secure any hoses which may get in the way or rub other components.

  1. Remove the caps, then connect the feed and return hoses to the pump.
  2. Properly refill and bleed the power steering system.
  3. Test drive the vehicle.

Oct 30, 2010 | 2001 Chevrolet Blazer

2 Answers

Power steering pump, broken, how to replace


Power Steering Pump - REMOVAL & INSTALLATION

3.0L OHV (2 valve) Engine
(see Figures 1 and 2)

1f2a309.jpg

Fig. 1: Power steering system-3.0L OHV (2-valve)

0111341.jpg

Fig. 2: A few special tools are required to remove and install the pulley on the power steering pump
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belt.
  3. Remove the alternator.
  4. Drain and remove the radiator coolant recovery reservoir.
  5. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  6. Remove the idler pulley from the power steering pump support.
  7. Remove the bracket mounting bolt located under the belt tensioner mounting.
  8. Remove 2 retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  9. Clamp the pump support bracket in a suitable vise.
  10. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the 3 bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
To install:
  1. Install the power steering pump to the power steering pump support.
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 17-24 ft. lbs. (23-32 Nm).
  4. Complete the installation by reversing the removal procedure.
  5. Fill the power steering reservoir with power steering fluid.
  6. Connect the negative battery cable.
  7. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

Hope this helps.

Sep 06, 2010 | 1996 Ford Taurus

1 Answer

Removing power steering pump from v8 windsor


Section 11-02A: Steering Pump, Power, C-II 1996 Aerostar, Ranger and Explorer Vehicles Workshop Manual REMOVAL AND INSTALLATION Pump and Pulley SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Disconnect the power steering return hose (3A713) at the pump and drain fluid.
  1. Remove the power steering pressure hose (3A719) by unscrewing connector from the pump.
  1. On the Aerostar 3.0L V-6 engine (6007), loosen the drive belt tensioner (6B209) and adjustment bolts.





    Item Part Number Description 1 10346 Generator 2 8501 Water Pump 3 8678 Belt Idler Pulley 4 3A733 Power Steering Pump Pulley 5 6303 Crankshaft 6 2884 A/C Clutch 7 — Without A/C On the 2.3L I-4 and 4.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a counterclockwise direction. On Ranger 3.0L V-6 engines, slacken belt tension by lifting drive belt tensioner in a clockwise direction. Remove drive belt (8620) from under drive belt tensioner and slowly lower pulley to stop. Remove the drive belt from the power steering pump pulley (3A733).





    Item Part Number Description 1 10346 Generator 2 2884 A/C Clutch 3 3A733 Power Steering Pump Pulley 4 8501 Water Pump 5 6303 Crankshaft 6 8678 Belt Idler Pulley 7 6B209 Drive Belt Tensioner
  1. NOTE: If the drive belt requires servicing, refer to Section 03-05 .

    Remove the drive belt from the power steering pump pulley.
  1. Remove the oil dipstick tube.
  1. Remove the power steering pump support (3C511).
  1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley.
  1. NOTE: Do not apply pressure on the power steering pump rotor shaft (3B559). Pressure will damage internal thrust areas of the power steering pump (3A674).

    While holding the remover tool nut stationary with a wrench, rotate the inner spindle of the remover tool clockwise until the pulley is pulled off the power steering pump rotor shaft.
  1. Remove the bolts attaching the power steering pump to the A/C compressor mounting bracket (2882).
Installation
  1. Install the power steering pump on the A/C compressor mounting bracket. Install and tighten attaching bolts to 41-61 Nm (30-45 lb-ft). On 4.0L engine, tighten to 47-64 Nm (35-47 lb-ft).
  1. Position the support on the A/C compressor mounting bracket. Install mounting bolts and tighten to 47-64 Nm (35-47 lb-ft).
  1. NOTE: Fore/aft location of power steering pump pulley on power steering pump rotor shaft is critical. Incorrect belt alignment may cause drive belt squeal or chirp. Make sure pull-off groove on power steering pump pulley is facing front and flush with end of shaft ± 0.254mm (± 0.010 inch).

    Install the Steering Pump Pulley Replacer T65P-3A733-C and install the power steering pump pulley.
  1. Install the drive belt on the power steering pump pulley.
  1. On the 2.3L I-4, Ranger 3.0L V-6, and 4.0L V-6 engines, position and rotate drive belt on engine. While lifting drive belt tensioner in a counterclockwise direction (clockwise on Ranger 3.0L V-6), slide drive belt under drive belt tensioner and lower drive belt tensioner to drive belt.
    On Aerostar 3.0L V-6 engine, position the belt idler pulley (8678) assembly to give the drive belt the tension specified. Refer to belt tension check in Section 03-05 . Tighten the drive belt tensioner and adjustment bolts to 47-64 Nm (35-47 lb-ft).
  1. Install the power steering pump support, if removed.
  1. Install the oil dipstick tube.
  1. Install the pressure hose tube nut and new Teflon® wagner into power steering pump valve outlet fitting (3D654) and tighten to 41-54 Nm (30-40 lb-ft).
  1. Connect the power steering return hose to the power steering pump, and reposition the clamp.
  1. Fill the power steering oil reservoir (3A697) with Premium Power Steering Fluid E6AZ-19582-AA or equivalent fluid meeting specification ESW-M2C33-F. Start the engine and turn the steering wheel (3600) from left to right without hitting stops to remove air from the system.
  1. Check for leaks and recheck the fluid level. Add fluid if necessary to proper level as specified in Section 11-00 .


    Power Steering Pump and Power Steering Pulley, 2.3L TPH Engine, Ranger Only





    Item Part Number Description 1 2882 A/C Compressor Mounting Bracket 2 N606543-S2 Bolt (2 Req'd) 3 N606069-S2 Bolt (2 Req'd) 4 N605803-S2 Bolt 5 N800199-S8M Screw 6 3D673 Power Steering Pump Pulley 7 3F671 Power Steering Belt Idler Support 8 N806020-S2 Bolt 9 3A674 Power Steering Pump 10 19703 A/C Compressor A — Tighten to 21.2-29 Nm (16-21 Lb-Ft) B — Tighten to 40.3-55 Nm (30-41 Lb-Ft) C — Tighten to 44-51 Nm
    (32-38 Lb-Ft)

    Power Steering Pump and Power Steering Pulley, 3.0L Engine, Aerostar





    Item Part Number Description 1 3A674 Power Steering Pump 2 3C511 Power Steering Pump Support 3 6007 Engine 4 N803564 Stud 5 N802827-S2 Nut 6 N800199-S8M Screw (3 Req'd) 7 N8011179-S2 Screw (3 Req'd) 8

Jun 09, 2010 | 1996 Ford Explorer

1 Answer

I need directions for changing the power steering pump


  1. Disconnect battery ground cable, then remove exhaust manifold heat shield.
  2. Disengage power steering pump reservoir hose from pump bracket and engine lifting bracket, then disconnect return hose and reservoir pump hose from pump.
  3. Allow fluid to drain into a suitable container, then raise and support vehicle.
    1. Remove lower belt guard, then rotate drive belt tensioner clockwise as viewed from direction shown, and remove accessory drive belt.
    2. Lower vehicle, then remove traction assist module bolts and position module aside.
    3. Rotate power steering pump pulley to gain access to each pump front mounting bolt, then remove three front bolts and one rear bolt and lift pump from vehicle.
    4. If it is necessary to separate pulley from power steering pump, proceed as follows:
      1. install power steering pump pulley remover T69L-10300-B, or equivalent, on pulley hub.
      2. Clamp hex head of tool in a suitable vise, then hold power steering pump in place while turning tool nut counterclockwise. Do not apply inward or outward force on power steering pump shaft, internal pump damage may result.
      3. Slide pulley from power steering pump shaft.
    1. Reverse procedure to install, noting following:
      1. If pulley and power steering pump were separated, install pulley on pump shaft using power steering pump pulley replacer T91P-3A733-A, or equivalent. Ensure threads on end of tool are fully engaged in power steering pump shaft; after pulley installation, ensure end of shaft is within 0.010 inch of being flush with pulley surface.
      2. When placing pump in vehicle, install rear mounting bolt first, but do not tighten until three front bolts are in position.
        1. Rotate drive belt tensioner clockwise as viewed from direction shown to install accessory drive belt.
        2. Refill power steering fluid reservoir and bleed system.

Oct 08, 2009 | 1996 Ford Contour

1 Answer

How to r&r powersteering pump 1998 mercury grand marquis


Hopfully this will be ALL you need Besides Pulley REMOVAL TOOL It can be Rented @ AutoZONE

REMOVAL
  1. Remove drive belt.
  2. Raise vehicle on hoist. WARNING: TURN AIR SUSPENSION SWITCH (LOCATED IN LUGGAGE COMPARTMENT) OFF TO PREVENT VEHICLE DAMAGE OR PERSONAL INJURY.
  3. Remove power steering pressure hose bracket.
  4. Disconnect electrical connector at power steering control valve actuator.
    1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley hub. CAUTION: Do not apply in-and-out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.
    2. Hold the small hex-head and rotate the tool nut counterclockwise to remove the power steering pump pulley.
    3. Disconnect power steering pressure hose at power steering pump and drain fluid into a container.
    4. Disconnect power steering return hose at power steering pump and drain fluid into a container.
    5. Remove four retaining bolts and power steering pump and power steering pump pulley assembly.
    6. Remove power steering pressure switch from pump.
    INSTALLATION
    1. Position the power steering pump on the mounting bosses of engine block and install the bolts at the side of the power steering pump. Tighten to 20-30 Nm (15-22 ft. lbs.).
    2. Connect the power steering reservoir pump hose to the power steering pump and reposition the hose clamp to power steering pump inlet fitting.
    3. Replace power steering pressure hose O-ring.
    4. Install the power steering pressure hose to the power steering pump fitting. Tighten the tube nut with a tube nut wrench rather than with an open-end wrench. Tighten to 34-46 Nm (26-33 ft. lbs.). NOTE: Swivel or end play of the power steering pressure hose end is normal and does not indicate a loose fitting.
    5. Place the power steering pump pulley on the power steering pump shaft and install Power Steering Pump Pulley Replacer T91P-3A733-A. The small diameter threads on the tool should be engaged in the power steering pump shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group.
    6. Hold the small hex-head and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group. NOTE: The power steering pump pulley face must be flush within 0.25 mm (0.010 inch) of the end of the pump shaft.
    7. Remove the Power Steering Pump Pulley Replacer T91P-3A733-A.
    8. Remove the shipping tube nut from power steering pump housing prior to installation.
    9. Connect electrical connector to power steering control valve actuator.
    1. Install power steering pressure hose bracket.
    1. Lower the vehicle.
    2. If equipped, turn the air suspension ON.
    3. Install drive belt on the power steering pump pulley.
    4. Fill the power steering pump reservoir with Power Steering Fluid Motorcraft MERCON(r) ATF.

Oct 04, 2009 | 1998 Mercury Grand Marquis

1 Answer

Changing power steering pump


Power steering pump special tools

519a4ae.gif
Power Steering Pump Removal & Installation Power Steering Pump (2V) To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Remove the alternator.
  5. Drain and remove the radiator coolant recovery reservoir.
  6. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  7. Remove the idler pulley from the power steering pump support.
  8. Remove the belt tensioner.
  9. Remove the bracket mounting bolt located under the belt tensioner mounting.
  10. Remove two retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  11. Clamp the pump support bracket in a suitable vise.
  12. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the three bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.

To Install:
NOTE: The pulley must be installed within 0.010 in (0.25 mm) flush with the power steering pump shaft.

  1. Install the power steering pump to the power steering pump support. Tighten the mounting bolts to 18 ft-lb. (25 Nm).
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 24 ft. lbs. (33 Nm).
  4. Install the bracket mounting bolt located under the belt tensioner mounting.
  5. Install the belt tensioner.
  6. Install the idler pulley to the power steering pump support.
  7. Connect the hydraulic pressure and return lines.
  8. Install the radiator coolant recovery reservoir.
  9. Install the alternator.
  10. Install the accessory drive belt.
  11. Fill the power steering reservoir with power steering fluid.
  12. Connect the battery ground cable.
  13. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

Jun 28, 2009 | 1999 Ford Taurus

2 Answers

The power steering pump bolts all seem to have vibrated out, the unit came free and i can just move it around, the pulley moves freely, everything else seems to work ok


I don't have chrysler producs. I'll post 3.8L V6 Ford Windstar for reference. You'll get some idea.



Removal
ssw~us~en~file=ani_caut.gif~gen~ref.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
  1. Using a 15mm socket or wrench on bolt attaching drive belt tensioner pulley. Rotate drive belt tensioner (6B209) clockwise to remove drive belt from pulleys.

    3.8L Engine

    e973ba6.gif
Item Part Number Description 1 10300 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6B217 Drive Belt Tensioner Pulley 5 6312 Crankshaft Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Rotate drive belt tensioner as described under Removal and install drive belt over drive belt tensioner pulley. Ensure that all V-grooves make proper contact with pulleys
---------------------------------------------------------------
Another example
Pulley, Power Steering Pump CII
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Drain as much fluid as possible from the power steering pump (3A674) through the power steering oil reservoir (3A697) neck.
  1. Install Steering Pump Pulley Remover T69L-10300-B on the power steering pump pulley (3A733) , and place the tool and power steering pump in a vise by gripping the small hex-head of the tool.
  1. Hold the power steering pump , and rotate the tool nut counterclockwise to remove the power steering pump pulley . Do not apply in and out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.

Installation
ssw~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal thrust areas.
  1. Place the power steering pump pulley on the power steering pump shaft, and install Steering Pump Pulley Replacer T65P-3A733-C. The small diameter threads on the tool should be fully engaged in the power steering pump shaft.
  1. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft.
  1. Remove the tool.
  1. Fill the power steering oil reservoir to the COLD FILL line.
------------------------------------------------------------------------------------------
Steering Pump, Power Removal
  1. Disconnect battery ground cable (14301) .
  1. Remove accessory drive belt (8620) .
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove right front wheel (1007) and tire assembly.
  1. Remove power steering pump pulley (3A733) .
  1. Position drain pan. Remove power steering pressure hose (3A719) and power steering return hose (3A713) from power steering pump (3A674) .
  1. Remove four power steering pump retaining bolts (three in front, one in rear) and remove power steering pump .
Installation
  1. Position power steering pump and install retaining bolts. Tighten retaining bolts to 41-54 Nm (30-40 lb-ft).
  1. Install power steering pressure hose and power steering return hose to power steering pump . Remove drain pan.
  1. Press on power steering pump pulley as outlined in this section.
  1. Install right front wheel and tire assembly. Tighten lug nuts (1012) to 115-142 Nm (85-105 lb-ft).
  1. Lower vehicle.
  1. Install drive belt to power steering pump pulley .
  1. Connect battery ground cable .
  1. Fill power steering oil reservoir (3A697) to proper level. Refer to Section 11-00 .

    Power Steering Pump and Bracket, 3.8L

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Item Part Number Description 1 N607528-S2 Screw, M6-1 x 16 2 8509 Water Pump Pulley 3 W804804-S2 Screw, M8-1.25 x 35 4 N806214-S2 Bolt, M12 5 W606691-S36B Screw, M8-1.25 x 35 6 10B315 Generator Brace 7 N621939-S36B Nut, M8-1.0 8 10300 Generator 9 6B212 Accessory Drive Belt Tensioner Bracket 10 6049 Cylinder Head 11 19D624 Air Conditioning Compressor Bracket 12 W606563-S2 Bolt, M10-1.5 x 55 13 19703 A/C Compressor 14 N807273-S100 Bolt, M8-1.25 x 121.5 15 3C510 Power Steering Hose Bracket 16 3A674 Power Steering Pump 17 3C511 Power Steering Pump Support 18 W807239-S8 Bolt, M10-1.5 x 36.5 19 2888 A/C Compressor Brace 20 W806342-S2 Bolt, M8-1.25 x 23 21 W606571-S411 Bolt, M10-1.5 x 113.5 22 6C348 Idler Assembly 23 3A733 Power Steering Pump Pulley 24 N805137-S56 Bolt, M10-1.5 x 157 25 N621939-S2 Nut, M8-10 26 N807241-S36B Bolt, M10-1.5 x 132 27 6B209 Drive Belt Tensioner A — Tighten to 8-11 Nm (71-101 Lb-In) B — Tighten to 20-25 Nm (15-18 Lb-Ft) C — Tighten to 70-95 Nm (52-70 Lb-Ft) D — Tighten to 40-55 Nm (30-40 Lb-Ft) E — Press Flush with End of Power Steering Pump Shaft

Mar 03, 2009 | 1994 Plymouth Voyager

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