Question about 1996 Ford F150 Regular Cab

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Ford F150 Change fuel pump and change relay....However, the relay blows out after truck starts to rum for about 15-20 minutes of driving....Can someone please tell me what i need to do?..Thanks!

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  • rdmartin Jul 26, 2008

    96 Ford F150...Yes I do have Dual Tanks. i replace the fuel pump and float....Truck starts fine, but continues to blow out the relay...i do notice now my fuel gage isn't working. Relay does make clicking noise, but stops working because truck stop running...

  • yadayada
    yadayada May 11, 2010

    You say "relay blows out" do you mean stops working or starts making a clicking noise? Also what year is the truck?, do you have dual fuel tanks? Any detailed information on the problem would help greatly in trying to correct problem.

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The relay blows after 15-20 minutes of driving because there is an unusually large current draw somewhere in the fuel electrical system.The gauge in the dash is normally hooked in directly with one of the fuel pumps,you did say your truck had 2 pumps,so it sounds like the other pump is bad,or a power wire involved in the circuit is shorted to ground,or intermittently shorting to ground.Look for wires where the insulation is chafed off completely,or check the wires with an ohm meter for continuity.The pump should also be checked with an ohm meter,as if it's shorted out internally,same symptom.Also look carefully at the power wires leading into the power distribution box where the relay is that keeps blowing.Check all the fuses involved with the fuel sytem also,and make sure they are in good condition and the correct amperage rating for the circuit..

Posted on Jul 26, 2008

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Ground problem

Posted on Jul 26, 2008

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