Question about 1986 Chevrolet Corvette

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Transfer Case Switch Wiring Diagram - 1986 Chevrolet Corvette

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  • Anonymous Mar 26, 2014

    have 89 turbo 400 with transfer case 4x4 have 3 wire connectors i think the one on bottom side of trans is kick down and one is speed sensor and don't know what other one is or if i'm even right on the other ones can you help me or tell me what they are please thank you

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SOURCE: i need a wiring diagram for a dodge ram 2500 quad

I have given you the wiring for the control module itself. Not sure if you need everything in that area or what. If you need anything else, feel free to email me csautomotivecars@att.net with what you need but please be detailed so I'm sure I send the correct stuff. I hope this is what you need and I hope it helps. Good luck.


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1998 chevy blazer four wheel drive not engageing


You replaced all those parts without knowing what is wrong , you like making parts stores rich ? Did you have it checked for DTC'S - diagnostic trouble codes ?
Transfer Case Control Module Description
The TCCM performs the following functions:
• Receives input signals
• Processes the signal information
• Develops output signals
• Sends the output signal in order to control the shifting of the transfer case
The TCCM receives input signals from the following sources:
• The transfer case shift select buttons
• The NSBU switch on the vehicles with automatic transmissions
• The clutch position switch on the vehicles with manual transmissions
• The vehicle sped sensor calibrator module
• The encoder/motor range and the mode feedback signals
• The diagnostic enable
• The front axle mechanical status signal
In order to ensure the electronic shift system is operating properly, the transfer case control module (TCCM) continually performs diagnostics checks on itself and other parts of the electronic shift system when the ignition switch is in the run position. The following are different types of system checks that the TCCM continually performs.

Motor and Relay Voltage Checks
Whenever the electric-shift motor is turned ON or OFF the motor and the electrical circuits are tested both in the de-energized and energized condition. If one or both voltage relays fail to detect the proper voltage after energizing or de-energized and energized condition. If one or both of the voltage relays fail to detect the proper voltage after energizing or de-energizing, the shift is aborted by the TCCM and a DTC of 3 is stored in order to indicate a faulty TCCM motor circuit.
If one or both relays fail to detect the proper voltage after de-energizing, both relays are turned ON by the TCCM, (even with the ignition switch positioned OFF) in order to prevent the motor from running. The TCCM then stores a DTC of 3 in order to indicate a faulty TCCM motor circuit. All of the status lamps blink three times, stop, and repeat the blinking continuously in order to alert the driver that the electronic shift system requires immediate repair. The battery will drain when this condition occurs, regardless of the ignition switch position.

DTC 001
DTC 002
DTC 003
DTC 004

DTC 001
The transfer case shift control module normally has battery voltage supplied to it at all times through the battery positive voltage circuit (CKT 40). When the ignition is ON, the transfer case shift control module conducts a self-test to determine if it retains the same memory it had when the ignition was last turned OFF. This self-test indicates whether the RAM standby power supply to the transfer case shift control module pin C6 was interrupted, which would result in clearing DTC's from memory. If the self-test fails the transfer case shift control module sets DTC 1.
Inspect the CTSY LP fuse for an open.

DTC 002
The transfer case encoder motor is an assembly which houses four separate channels. These channels are used to indicate to the transfer case shift control module the present gear position of the transfer case or if the transfer case is in transition between gears. The encoder motor assembly consists of an electronically conductive inner ground ring in contact with a three legged wiper arm. Each leg's length is such that it makes contact with the conductive regions of the four channels. When any leg of the wiper arm is making contact with the conductive area of any channel, the encoder provides a path to ground to the inner ground ring.
During electronic shifting, the transfer case shift control module monitors the transfer case encoder circuit for the proper operating sequence. If at any time during a shift, the encoder changes from one position to any position other than the next possible position, an error counter in the transfer case shift control module increments by four. After the counter reaches 32, the transfer case shift control module set a DTC 2, a permanent "encoder fault," and reverts to a 2HI to 4LO or a 4LO to 2HI shift pattern only. To guard against a transient, random encoder fault due to vibration, dirt, electrical noise, etc., the fault counter reduces by one each time the transfer case shift control module detects a valid encoder value. The encoder must intermittently fail 25 percent of the time for the transfer case shift control module to consider it faulty and store DTC 2.

DTC 003
Circuit Description
The transfer case encoder motor has a bi-directional, permanent magnet, D.C. motor. When energized, (through Motor Control A or Motor Control B, the ground is provided by the opposing motor control circuit and then grounded through the transfer case shift control module ground circuit), the motor, through a series of gears, rotates a shaft which moves the mode and range forks to shift the transfer case between 4H, 2HI, and 4L ranges.
This DTC detects a short or open in the battery positive voltage circuit (CKT 1640), ground circuit, an internal short in the motor windings and related circuitry, or an internal transfer case shift control module failure.
Action Taken When the DTC Sets
In the event that one of the motor control circuits is energized (battery voltage is applied) the transfer case shift control module will energize the other motor control circuit to keep the motor from running. All switch indicator lamps will flash continuously to prompt the driver that service is required. The transfer case system will be disabled and the transfer case shift control module will remain energized even with the ignition in the OFF position.
Conditions for Clearing the DTC
The condition for setting the DTC is no longer present and a momentary loss of battery power at the battery positive voltage circuit (CKT 40).
Diagnostic Aids
When the vehicle is equipped with a manual transmission the clutch pedal must be depressed and working correctly in order for the transfer case to shift to the 4 low position. In order to confirm that it is operating correctly go the engine data 1 screen under the engine data display and observe the clutch pedal switch parameter.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
This step tests the battery positive voltage circuit (CKT 1640) for an open or high resistance.
This step inspects the ATC fuse for an open.
This step tests the ground circuit.
This step tests the Motor Control A and B circuits.
DTC 3 -- TCCM Motor Circuit Step
Action
Value(s)
Yes
No
1
Important: Check the transfer case shift control module for DTCs. The transfer case shift control module is not a class 2 device. DTCs are displayed on the transfer case shift control switch. Use the following four steps to obtain DTCs.
Turn OFF the ignition for 10 seconds.
Connect PIN 13 on the data link cable (DLC) to a ground. The DLC is located in the cab under the instrument panel on the driver's side.
Turn ON the ignition, with the engine OFF.
Observe the transfer case shift control switch select buttons for flashing codes.
Did you perform A Diagnostic System Check - Transfer Case?
--
Go to Step 2
Go to Diagnostic System Check
2
Turn ON the ignition, with the engine OFF.
Backprobe and measure battery positive voltage (CKT 1640) at the transfer case shift control module.
Does the voltage measure near the specified value?
B+
Go to Step 6
Go to Step 3
3
Inspect the ATC Fuse 20A.
Is the fuse blown?
--
Go to Step 5
Go to Step 4
4
Repair the battery positive voltage circuit (CKT 1640) for an open or high resistance. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.
Did you complete the repair?
--
Go to Step 11
--
5
Repair the battery positive voltage circuit (CKT 1640) for a short to voltage or short to ground. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.
Replace the ATC Fuse.
Did you complete the repair?
--
Go to Step 11
--
6
Connect a test lamp from the battery positive voltage circuit (CKT 1640) to the ground circuit at the transfer case shift control module.
Does the test lamp illuminate?
--
Go to Step 8
Go to Step 7
7
Repair the ground circuit for an open or high resistance. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems.
Did you complete the repair?
--
Go to Step 11
--
8
Backprobe and measure voltage at the transfer case shift control module between the transfer case motor control A circuit and the transfer case motor control B circuit.
Press the 4HI then 4LO on the shift control switch.
The DMM should read +12V in one direction and -12V in the other direction.
Does the voltage measure near the specified value?
+12V/-12V
Go to Step 9
Go to Step 10
9
Repair the open or high resistance in the transfer case motor control A or B circuits. Refer to General Electrical Diagnosis and Wiring Repairs in Wiring Systems. If OK, replace the transfer case encoder motor. Refer to Motor/Encoder Replacement .
Did you complete the repair?
--
Go to Step 11
--
10
Replace the transfer case shift control module. Refer to Transfer Case Shift Control Module Replacement .
Did you complete the replacement?
--
Go to Step 11
--
11
Clear all DTCs from memory. Refer to Diagnostic Trouble Code (DTC) Clearing .
Operate the vehicle while pressing each of the buttons on the transfer case shift control switch.
Does the DTC reset?
--
Go to Step 2
System OK

There is a bit more to it then just replacing parts ! Your best bet - Take it to a qualified repair shop .

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Year make and model? The switch, wiring, the module, the motor, or the shift fork is broken.

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i would plug it into a diagnostic unit and it will tell you whats wrong

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If you go to autozones website and make a free account, you can logon to that account and put in the year, make and model of your car and look for the free repair diagrams. They have the wiring diagrams. Then change the make and model year to the donor car and look for those diagrams.

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I have an 05 GMC Sierra and for the last few years ive had 4wd issues it all started when i was driving out at a farm and hit a hard bump the service 4wd light came on for a minut then went back off a


DTC B0790 Transfer Case Neutral Indicator Circuit Malfunction
The Neutral indicator circuit consists of an ignition 3 voltage circuit and a Neutral indicator control circuit. When the Neutral mode has been selected by the driver, current is supplied to the Neutral indicator by the ignition 3 voltage circuit, traveling through the Neutral indicator LED at which time the transfer case shift control module supplies the ground through the Neutral indicator control circuit. This DTC detects an open, short to ground, or a short to voltage.
2
Install a scan tool.
Turn the ignition ON, with the engine OFF.
With the scan tool, command the Neutral Indicator Light ON and OFF.
Does the Neutral Indicator Light turn ON and OFF with each command?
YES - Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems
NO - Go to Step 3
Turn the ignition OFF.
Remove the transfer case select switch.
Disconnect the connector on the transfer case select switch.
Turn the ignition ON.
Probe the ignition 3 voltage circuit with a DMM that is connected to a good ground.
Does the DMM indicate battery voltage?
YES - Go to Step 4
NO - Go to Step 10

5
Does the DMM continue to indicate battery voltage with each command?
YES - Go to Step 7
NO - Go to Step 6
6
Test the neutral indicator control circuit for a short to voltage or an open. Refer to Testing for Continuity and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
YES - Go to Step 13
NO - Go to Step 9
7
Test the control circuit of the neutral indicator for a short to ground. Refer to Testing for Short to Ground and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 13
Go to Step 9
8
Inspect for poor connections at the transfer case shift control switch. Refer to Testing for Intermittent Conditions and Poor Connections and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 13
Go to Step 11
9
Inspect for poor connections at the harness connector of the transfer case shift control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
Go to Step 13
Go to Step 12
10
Repair the ignition 3 voltage circuit of the transfer case select switch for an open, a high resistance, or a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you complete the repair?
Go to Step 13
--
11
Replace the transfer case select switch. Refer to Transfer Case Shift Control Switch Replacement .
Did you complete the repair?
Go to Step 13
--
12
Replace the transfer case shift control module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming.
Did you complete the repair?
Go to Step 13
--
13
Use the scan tool in order to clear the DTCs.
Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.
Does the DTC set?
Go to Step 2
System OK

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1 Answer

99 chevy suburban how do i know my tccm has power


Do you have a wiring diagram for TCCM ?
The transfer case shift control module is equipped with the ability to store diagnostic information, which is useful to a technician in the event of module, component or wiring failures. This information can be retrieved from the transfer case shift control module by way of flash codes, which are displayed on the three transfer case shift control switch buttons. These buttons are located on the instrument panel to the right of the steering wheel Before obtaining DTCs, perform the following transfer case control module (TCCM) Self-Test.
TCCM Self-Test
Observe the transfer case shift control switch indicators while turning the ignition switch to RUN. A properly operating system will flash all indicators and then will return to the current gear. If the system is operating normally, then proceed to Displaying Codes.
If the TCCM failed the Self-Test, then test the following circuits.
• Battery Positive Voltage (40 and 1640), and Ignition 3 Voltage for battery voltage
• Ground Circuit for ground
• Diagnostic enable circuit for an open or high resistance
• Transfer case shift control switch connector
If the above circuits are normal but the TCCM still fails the Self-Test, replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

Do you know how to test automotive electrical circuit's ? How to use a DVOM - digital volt ohm meter ? Free wiring diagrams here
http://www.bbbind.com/free_tsb.html
Enter vehicle info. year , make , model and engine size . Under system click on driveline/Axle ,then under subsystem click on transfer case controls . Click the search button then the blue links . Do you know where the TCCM lives ? Check all power and ground's . If all are good , replace the TCCM .

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bbbind.com
has wiring diagram for your transfer case. I looked at it, but, couldn't get everything in one picture.

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98 expedition xlt wont engage in 4h or 4l. the awfs light is on when switch in that position, none of the others do (eg. 4H or 4L) the vehicle has not been in 4wd in a few months. last time 2low engaged...


one the transfer case there is a motor on the back side of the transfer case. most of the time that goes bad. if you don't have a trouble shooting guide with a wiring diagram, best to have a mech have a look at it. most of the time they rust and stick if not used a few times a year. best of luck.

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